So my son has a honda Xr100, and I can't get it to start. Probably the most popular honda ever made. It was running O.K. then suddenly nothing.
Here are the details:
Gets Spark Fuel to the Carb Choke is working Valves/cam fine
but zero gas is getting to the chamber, the plug is not wet, on full choke. Compression seems to be O.K. (haven't put a gauge on it yet), and I am getting a puff of pressure out the plug hole, and back through the carb. valve lash seems high at .025". What should it be?
So what could possibly be wrong, to not have enough suction to pull the gas into the chamber?
Spray some WD-40, or better yet, stick the end of your propane torch in the carby and see if it will fire up. Some plugs simply will not fire under pressure. If it fires on either wd, or propane, you have a plugged jet. If it dooent fire, replace the plug. If it still wont fire, even with a new plug and wd or propane, replace the coil after making sure there is indeed, spark. Sometimes a kill switch gets flakey.
Place the palm of your hand over the entire intake to the carb and kick it over a few times. Sometimes this will pull shit through the jets. Or plug em worse. Which is no biggie as its time to clean em out. Compressed air works fine, just pull any diaphrams out before blowing out the jets and be sure to count the number of turns on the adjustable jets and write it down before removing them. Count the turns to full closed, write it down, proceed to the next one, count etc. When putting it back together again, run em in full closed, then back em out whatever the original setting was from full closed.
They are simple carbs.
Oh..look in and make sure the slide is actually moving and the metering needle isnt flopping around loose
Gunner
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I failed to mention the obvious. I have completely cleaned the carb jets too. That was the first thing I did after checking for spark. Yhe idle jet was completely clogged.
One thing I did notice, that doesn't make any sense is. When on full choke, gas squirts back toward the air cleaner from one of the two brass inlet tubes at the mouth of the carb. I have never seen a carb that does this, on choke. Normally, shouldn't it (the piston) be sucking gas from the carb idle circuit? Or does this mean the intake valve is burnt / still open on the compression cycle. (A racer friend rode the bike last year, and suggested it ran like it had a burnt valve)
Compression check, like you're thinking. Then a check of the battery, because a weak battery won't give a big enough spark to light your mixture, just big enough to make you think you have spark. Or does it even have a battery? Then the valve lash, which should actually be adjusted before the compression check. As far as how much gap the valve should have, that's between you and the service manual. You do have the instructions, right? ;-) If you poke around in rec.motorcycles.tech you'll find lots of previously asked questions covering your issues.
So I tried to set the valve lash to less. When I got to .015", I think the valve was hitting the piston as it came up. So it is something like that. or a dropped/loose seat, or junk under the valve. time to pull the head, I guess......darn
Less lash should equal more clearance, not less, so something does smell rather fishy.
Besides, did you really want to try hitting the trails on a holiday weekend? I recommend waiting a week and going riding while everybody else is home nursing broken bikes and broken bodies. ;-)
One of these days we'll drag you kicking and screaming into the 20th century. Then we'll soak you in astroglide, and the 21st century will fit like a glove. ;-) By then you'll be ready for an electric motorcycle. One that has a real motor, not an engine. LIPO batteries, brushless motors- roadside repairs just won't be the same.
Remove the plug and blow out the cylinder with copious amounts of dry compressed air while turning it over slowly so as to it and also clear the manifolds--then dip the end of the spark plug in gasoline and quickly re-install.
IF it then fires off for a few strokes upon cranking definately you've got a fuel problem....
you shouldn't be getting a puff of anything back through the carb. This indicates a burnt intake valve or lash to tight. This shouldn't keep it from doing at least something though.
It sounds like an ignition problem to me. Make sure you have 12 volts to the coil primary. Test it by momentarily grounding the coil secondary, with the plug removed but connected and grounded. You should get a spark. If you don't the coil's probably shorted internally. If you do get a spark, look further up the system. The newer bikes probably don't use point's, so it probably could be anything from a hall's sensor to the ignition module. If it did use points it would be the condensor.
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