Hello.
I want to make a cheap furnace which is capable fo melting brass. First time doing this so it must be as simple and as cheap as posible. It should be gas fueled as I can't get away with loads of smoke and mess in my small garden. Have no tools which would be helpful nor can i weld, so i think i will eiether use a plant pot for the cylindrical body or just visit a few scrap yards and i'm bound to find something i can use. I will purchase comercial refractory. The crucible will also most likely be paid for. I would need some info. on the basics of such a simple furnace, really i am only asking because i see so many disclaimer notices on foundry websites which funnerly enough must make people buy their books aswell as obviously serving as a disclaimer notice. If i had a big garden with loads of space i would just go ahead and use my logic, except when it comes to working near other people's homes with a gas canister my logic could become very explosive which isn't too bad until i kill burn someones house down. So please give me tips about safety, and what are the precautions to take when melting brass, i know zinc is very poisonous and obviously water will make the molten metal splash everywhere. What material should my crucible be made from, i'm guessing there might be some which would be adverse to use when attempting to melt brass because of it's alloy content??
And please give me some info. on how to arrange my furnace, do i need an air blower and how exactly should i position my burner pipe(i also could use some correct terminology) inside the funace? should it be opposite the air inlet should the flame contact the crucible. Should there be a gap around the burner pipe opening in the furnace or should the radius be tight to the burner pipe?
Thnx, and as i said before for now i cannot rely on my own brain as it could be too dangerous even though im sure i could make something which could melt brass, but for now i wont use too much of my own logic till i get some experience. Thanks, James
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