In the past I have TIG welded brass using DC and silicon bronze filler wire. Really crappy stuff to weld. A while back, before I got my new welder, I had to TIG weld some manganese bronze which is about 30% zinc and really crappy stuff to weld. To weld it I had to use AC and aluminum bronze filler wire. So yesterday I thought I would give my new square wave welder a shot welding brass and manganese bronze. I used silicon bronze filler, AC at 150 Hz. and 90% penetration balance. For both alloys the welds were better than the previous methods used. I tried again DC and the welding sucked. I tried 140 and
130 Hz. frequency AC and the welding didn't go as well as using 150 Hz. I also tried different amounts of AC balance and the 90% worked best. I am really sold on square wave AC for some types of welding. When I get some more aluminum bronze filler wire I'll try welding the manganese bronze again to see if it will work better that silicon bronze filler. Eric- posted
7 years ago