Since Randy Z tipped me to the concept that I was getting arc blow, I looked into it, and it sure makes sense. Jeez, you'd think the instructors at school would recognize arc blow problems in the test plate structures they see welded every day. Anyway, after scratching my head for awhile about how to deal with it (can't switch to AC, have to use 7018 DC for this test) I am cobbling up 2 mag ground clamps in a Y fitting, each the same distance from the center of the Y. I'll grab the center of the Y with the regular ground clamp and put one mag clamp on each side of the vee. To first order, that /should/ make the arc blow forces cancel, according to the physics I dimly remember.
Will post results, if significant.
GWE