Miller 250DX parts list

Published by Miller Electric · 24 pages · Original PDF

23 discussions about the Miller 250DX

PM-363A 2023–08

Miller

Processes TIG (GTAW) Welding Stick (SMAW) Welding

Description CC AC/DC 1 Phase Arc Welding Power Source

Syncrowave® 250 DX / 350 LX

Syncrowave® 250 DX / 350 LX

w/Integrated Cooler

Eff w/LE282983 Thru LG529999L For 250 DX Models Eff w/LE223624 Thru LG529999L For 350 LX Models

For OM-363 (213 117) Revision A And Following

Figure from the manual

PARTS MANUAL

CE And Non-CE Models

For product information, Owner's Manual translations, and more, visit www.MillerWelds.com

Figure from the manual

Figure from the manual

SECTION 1 – PARTS LIST EFF w/LE282983 THRU LG529999L FOR 250 DX MODELS AND EFF w/LE223624 THRU LG529999L FOR 350 LX MODELS

350 LX Model Illustrated

Figure from the manual

Figure 1-1. Main Assembly

TM-363 Page 2 Syncrowave 250 DX /350 LX

350 LX Model Illustrated

Figure from the manual

803 804-F

Syncrowave 250 DX /350 LX TM-363 Page 3

Item No. Dia. Mkgs. Part No. Description Quantity Model 250 DX 350 LX
1 211038 BASE,ASSY 1 1
2 215656 END CAP 4 4
3 T1/Z1 212555 XFMR/STABILIZER ASSY, 200/230/460 1
3 T1/Z1 211041 XFMR/STABILIZER ASSY, 230/460/575 1
3 T1/Z1 219652 XFMR/STABILIZER ASSY, 220/400/440/520 1
3 T1/Z1 215767 XFMR/STABILIZER ASSY, 200/230/460 1
3 T1/Z1 215389 XFMR/STABILIZER ASSY, 230/460/575 1
3 T1/Z1 217801 XFMR/STABILIZER ASSY, 220/400/440/520 1
TH1 201443 THERMISTOR, NTC 10K OHM @ 25 DEG C 27.5 IN LEAD 1 1
4 212550 PANEL, LEFT WINDTUNNEL (for non-TIGRUNNER models) 1 1
5 TE1 214127 TERM ASSY, PRI 1PH 3V 1 1
6 213248 LUG, UNIV W/SCREW 2/0–14 WIRE .266STD 1 1
7 C5, 6 111634 CAPACITOR ASSY, 1 1
8 SR1 212558 RECTIFIER, SCR MAIN (INCLUDES) 1 1
218581 THYRISTOR, SCR 300A 300V HOCKEY PUCK 1 1
TH2 217069 THERMISTOR, NTC 30K OHM @ 25 DEG C 40 IN LEAD 1 1
(PRIOR TO LG220001I) 1 1
TH2 218580 THERMISTOR, NTC 30K OHM @ 25 DEG C 40 IN LEAD 1 1
(EFF W/LG220001I) 1 1
9 218670 BRACKET, RECTIFIER RH 1 1
10 212559 BRACKET, RECTIFIER LH 1 1
11 R3 218173 RESISTOR, WW FXD 400 W 35 OHM W/MTG BKT 1 1
12 S5 215390 SWITCH ASSY, POLARITY W/LEADS & HARDWARE (DX) 1 1
13 +213105 PANEL, RIGHT WINDTUNNEL 1 1
14 S1 215937 SWITCH, TGL ASSY 1 1
15 213114 FRONT PANEL ASSY, 1 1
117860 BLANK, SNAP-IN NYL .187 MTG HOLE BLACK 1 1
107983 BLANK, SNAP-IN NYL .500 MTG HOLE BLACK 1 1
143397 BLANK, SNAP-IN NYL .312 MTG HOLE BLACK 8 8
16 PC1 209877 CIRCUIT CARD ASSY, CONTROL & INTERFACE W/PROGRAM 1 1
PLG13,15 131054 HOUSING RCPT+SKTS,(SERVICE KIT) 2 2
PLG14 115092 HOUSING PLG+SKTS,(SERVICE KIT) 1 1
PLG4 115093 HOUSING PLG+SKTS,(SERVICE KIT) 1 1
PLG17 203800 HOUSING PLG+SKTS,(SERVICE KIT) 1 1
PLG16 115091 HOUSING PLG+SKTS,(SERVICE KIT) 1 1
PLG10 130 HOUSING PLG+SKTS,(SERVICE KIT) 1 1
18 183332 KNOB, POINTER .570 DIA X .125 ID W/SPRING CLIP 2 5
19 174991 KNOB, POINTER 1.250 DIA X .250 ID W/SPRING CLIP–.21 1 1
20 195778 ACTUATOR PUSH BUTTON ASSY 1 1
21 Figure 1-2 PANEL,LOWER DINSE CONN ASSY 1 1
22 C14 209587 CAPACITOR ASSY, 1 1
23 PC2 ◆ 195344 CIRCUIT CARD ASSY, PULSER (INCLUDES) 1
23 PC2 195344 CIRCUIT CARD ASSY, PULSER (INCLUDES) 1
215446 CIRCUIT CARD, PULSER 1 1
183332 KNOB, POINTER .570 DIA X .125 ID W/SPRING CLIP 3 3
195778 ACUATOR, PUSH BUTTON ASSY 1 1
190512 STAND-OFF, NO. 6-32 X .640LG X .250 HEX AL FEM 1 1
25 NAMEPLATE, UPPER (ORDER BY MODEL AND SERIAL NUMBER) 1
26 NAMEPLATE, LOWER (ORDER BY MODEL AND SERIAL NUMBER) 1
28 175952 PLASTIC, HANDLE SWITCH 1 1
169136 PIN, HANDLE 1 1
29 215685 PANEL, GAS 1 1
29 ◆ 215691 PANEL, GASWATER 1 1

Eff w/LE282983 Thru LG529999L For 250 DX Models

Eff w/LE223624 Thru LG529999L For 350 LX Models

Item No. Dia. Mkgs. Part No. Description Quantity Model 250 DX 350 LX
33 212548 PANEL, REAR 1 1
34 184058 FAN, PLENUM 1 1
35 187807 BRACKET, MTG MOTOR FAN 2 2
37 150783 BLADE, FAN 9.000 5WG 39DEG .312 BORE CW PLSTC 2 2
38 FM1, 2 220393 MOTOR, FAN 230V 50/60HZ 1550 RPM .312 DIA SHAFT 2 2
39 1T 199312 BLOCK, TERMINAL FAST-ON,20 AMP,250 VOLT 1 1
40 GS1 215776 VALVE, 24VDC 2WAY CUSTOM PORT 1/8 ORF W/FRICT 1 1
41 208408 FTG, BRS BARBED FEM 1/4 TBG X .625-18 FLANGE MTG 1 1
217111 PLUG, PROTECTIVE 2 2
42 204293 SUPPORT, LIFT EYE 1
42 212552 SUPPORT, LIFT EYE 1
43 218280 HINGE, CONT POLYOLEFIN COPOLYMER 2.000 L W/.125H 1 1
44 +215657 DOOR, ACCESS (PRIOR TO LG220001L) 1 1
44 +229068 DOOR, ACCESS (EFF W/LG220001L) 1 1
46 217553 LABEL, GROUND/PROTECTIVE EARTH 1 1
48 T4 215771 COIL, HF COUPLING 1 1
49 207560 INSULATOR, STANDOFF WITH STUD 2 2
52 ♣211043 PANEL, SIDE 2 2
53 199479 LABEL, MILLER 2 2
54 026627 GASKET, LIFTING EYE COVER 1 1
55 +211040 COVER, TOP 1 1
58 208294 CONNECTOR, FASTON MALE 4-PRONG 1 2
59 010467 CONN, CLAMP CABLE 1.250 1 1
63 203990 LABEL, WARNING GENERAL PRECAUTIONARY STATIC 1 1
65 218598 LABEL, WARNING ELECTRIC SHOCK AND INCORRECT INPUT P 1 1
66 FOR MODELS WITHOUT TIGRUNNER OR COOLER OPTIONS
66 201019 LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT
(200/230/460 VOLT MODELS ONLY) 2 2
66 217137 LABEL, WARNING ELECTRIC SHOCK CAN KILL (ENG/FR)
(230/460/575 VOLT MODELS ONLY) 2 2
66 206343 LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT WORDLES
(220/400/440/520 VOLT MODELS ONLY) 2 2
66 FOR MODELS WITH TIGRUNNER OR COOLER OPTIONS, THERE ARE TWO SEPERATE LABELS FOR EACH VOLTAGE. CHECK BELOW TO ORDER CORRECT LABEL OR LABELS FOR CORRESPONDING VOLTAGES.
66 201019 LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT
(200/230/460) VOLT MODELS ONLY) 1 1
66 219178 LABEL, CAUTION INCORRECT COOLANT (200/230/460 VOLT MODELS ONLY) 1 1
66 217137 LABEL, WARNING ELECTRIC SHOCK CAN KILL (ENG/FR)
(230/460/575 VOLT MODELS ONLY) 1 1
66 219177 LABEL, CAUTION INCORRECT COOLANT (ENG/FR)
230/460/575 VOLT MODELS ONLY) 1 1
66 206343 LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT WORDLES
(220/400/440/520 VOLT MODELS ONLY) 1 1
66 219176 LABEL, CAUTION INCORRECT COOLANT (CE)
220/400/440/520 VOLT MODELS ONLY) 1 1
68 ♣204389 HOLDER, TORCH/CABLE 2 2
70 212557 DRAWER, ASSY (includes) 1 1
213111 DRAWER, PLASTIC 1 1
213112 DRAWER, FRAME 1 1
217255 SLIDE, DRAWER 2 2
72 T3 219927 XFMR, HIGH VOLTAGE 115V PRI 3600V SEC 34 MA W/TERM 1 1
73 G1 199854 KIT, SPARK GAP ASSY QUAD, (Prior to LF251061) 1 1
73 G1 221738 SPARK GAP ASSY, (includes) (Eff w/LF251061) 1 1
221735 BASE, SPARK GAP 1 1
221734 HOLDER, POINTS 3 3
221736 POINTS, SPARK GAP (DUAL) 1 1
221737 POINTS, SPARK GAP (SINGLE) 2 2
Item No. Dia. Mkgs. Part No. Description Quantity Model 250 DX 350 LX
227581 SCREW, 250–20X .37 SOC HD–HEX NYLON 6/6 3 3
75 R8 188067 RESISTOR, WW FXD 100 W 200 OHM W/CLIPS 1 1
76 C3 215779 CAPACITOR, MICA .002 UF 10000 V PANEL MTG W/LEA 1 1
78 C11, 19 195552 CAPACITOR, POLYP MET FILM 20. UF 250 VAC 10% 2 2
80 R1 220808 RESISTOR, WW FXD 100 W 50 OHM W/CLIPS 1 1
82 C13 206878 CAPACITOR ASSY, 1 1
83 216081 BRACKET, RESISTOR 1 1
87 218170 HOSE, NPRN BRD NO 1 X .250 ID X 24.000 1 1
89 211039 BEZEL, FRONT 1 1
90 224459 LABEL, WARNING ELECTRICAL SHOCK ETC 1 1
91 HD1 191941 TRANSDUCER, CURRENT 1 1
95 C2 031668 CAPACITOR, ELCTLT 4000 UF 100 VDC 1 1
96 108105 CLAMP, CAPACITOR 1 1
97 R2, 4 118459 RESISTOR, WW FXD 10 W 1K OHM 2 2
103 PC3♦♦ 195345 CIRCUIT CARD ASSY, SEQUENCER (INCLUDES) 1 1
215441 CIRCUIT CARD ASSY, SEQUENCER 1 1
183332 KNOB, POINTER .570 DIA X .125 ID W/SPRING CLIP 5 5
104 Figure 1-4 TIGRUNNER RUNNING GEAR 1 1
105 Figure 1-3 ASSY, COOLER 1 1
106 212556 PANEL, SIDE 1 1
107 211037 HOLDER, COOLANT FILLER 1 1
108 CR1♦ 059266 RELAY, ENCL 120VAC DPDT 10A/120VAC 8PIN (PRIOR TO LE420474) 1 1
108 CR1, CR2♦ 059266 RELAY, ENCL 120VAC DPDT 10A/120VAC 8PIN (EFF W/LE420474) 2 2
109 222451 BRACKET, RELAY (EFF W/LE420474) 1 1
194744 RFCS–14HD (FOOT CONTROL) 1 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. ♦ Part of TIGRUNNER option. ♦♦ Field option only. ♣For TIGRUNNER models, the quantity is 1.

Hardware is common and
not available unless listed.

Figure from the manual

Figure 1-2. Panel, Lower Dinse Connector Assembly

803 775-A

Item No. Dia. Mkgs. Part No. Description Quantity
220 509 Figure 1-2. Panel, Lower Dinse Connector Assy (Figure 1-1 Item 21)
1 213109 PANEL, LOWER DINSE CONN 1
2 218784 LABEL, COMPONENT IDENTIFICATION 1
3 224529 CONN, CIRC MS/CPC 14SKT SIZE 20 RCPT W/FILTERING 1
5 218174 RECEPTACLE, W/LEADS & CIRCUIT BREAKER 1
8 202553 RECEPTACLE, TWIST LOCK BRASS POWER (FEMALE) 2
9 185712 INSULATOR, BULKHEAD FRONT 2
10 185713 INSULATOR, BULKHEAD REAR 2
11 185714 WASHER, TOOTH 22MMID X 31.5MMOD 1.310–1MMT INTERN 2
12 185717 NUT, M20–1.5 1.00HEX .19H BRS LOCKING 2
13 186228 O–RING, 0.739 ID X 0.070 H 2
14 185718 O–RING, 0.989 ID X 0.070 H 2

Figure from the manual

Figure 1-3. Optional Cooler Assembly

Item No. Dia. Mkgs. Part No. Description Quantity
1 211036 TANK, COOLANT 1
2 215667 FILTER, 1
3 215669 HOSE, RUBBER BRAIDED 3/8 ID X 1/2 OD X 2 IN (PRIOR TO LE352937) 1
3 215669 HOSE, RUBBER BRAIDED 3/8 ID X 1/2 OD X 2 IN (EFF W/LE352937) 2
4 215688 FITTING, MANIFOLD 1
5 215675 HOSE, RUBBER BRAIDED 3/8 ID X 5/8 OD X 19 IN 2
6 215679 SWITCH, PRESSURE 1
7 221819 FTG, HOSE BRS BARBED 45 DEGREE ELBOW M3/8 X 3/8 NPT 1
8 217173 RADIATOR, HEAT EXCHANGER 1
9 211042 FAN, AC 230V BRUSHLESS 1
10 211045 PUMP, COOLANT 1
12 215682 HOSE, RUBBER BRAIDED 3/8 ID X 1/2 OD X 8 1/2 IN 1
(PRIOR TO LE352936) 1
13 215683 HOSE, RUBBER BRAIDED 3/8 ID X 1/2 OD X 16 IN (PRIOR TO LE352937) 1
13 215683 HOSE, RUBBER BRAIDED 3/8 ID X 1/2 OD X 13.5 IN (EFF W/LE352937) 1
15 166608 CAP, TANK SCREW-ON W/VENT 1
16 220921 VALVE, CHECK BIDIRECTIONAL 2
17 215690 HOSE, RUBBER BRAIDED 3/8 ID X 1/2 OD X 4 1/2 IN 1
(PRIOR TO LE352937) 1
17 215690 HOSE, RUBBER BRAIDED 3/8 ID X 1/2 OD X 3 1/2 IN (EFF W/LE352937) 1
18 5523 FTG, HOSE BRS BARBED ELBOW M 3/8 TBG X 3/8 NPT 1
19 126978 FTG, BRS BARBED M 3/8 TBG X 3/8 NPT 1
21 215673 FITTING, 1
22 TH3 217069 THERMISTOR,NTC 30K OHM @ 25 DEG C 40IN LEAD 1
23 227110 PLENUM,COOLER FAN 1

TM-363 Page 8 Syncrowave 250 DX /350 LX

Hardware is common and
not available unless listed.

Figure from the manual

Figure 1-4. Optional Running Gear

Ref. 803 725-B

Item No. Dia. Mkgs. Part No. Description Quantity
1 218134 HANDLE, LH 1
2 +215928 BOTTLE SUPPORT 1
3 168663 HOOK SPRING SNAP 3
4 602387 CHAIN 2
5 191158 BOTTLE TRAY 1
6 121614 RETAINING RING 2
7 602250 WASHER, 812 ID X 1.469 OD X .134 T STL PLD ANSI. 750 4
8 163463 WHEEL (PRIOR TO LG260242L) 2
8 209869 WHEEL (EFF W/LG260242L) 2
9 191167 AXLE 1
10 168247 CASTER, SWIVEL 2
11 191163 CASTER MOUNTING BRACKET 1
12 218135 HANDLE, RH 1
13 217140 LABEL,WARNING CYL MAY EXPLODE IF DAMAGED (ENG/FR) 1
(230/460/575 VOLT MODELS ONLY) 1
13 200285 LABEL,WARNING CYLINDER MAY EXPLODE IF DAMAGED 1
(200/230/460 VOLT MODELS ONLY) 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

Notes

PM-363A 2023–08

Processes TIG (GTAW) Welding Stick (SMAW) Welding

Description CC AC/DC 1 Phase Arc Welding Power Source

Syncrowave® 250 DX / 350 LX

CE And Non-CE Models

Eff w/LH010000L And Following

For OM-363 (213 117) Revision R And Following, And OM-245758 Revisions A, B, And C

Figure from the manual

For product information, Owner’s Manual translations, and more, visit www.MillerWelds.com

PARTS MANUAL

Figure from the manual

Figure from the manual

SECTION 2 – PARTS LIST EFF W/LH010001L AND FOLLOWING

350 LX Model Illustrated

Figure from the manual

Figure 2-1. Main Assembly

Eff w/Serial No. LH010001 And Following

350 LX Model Illustrated

Figure from the manual

803 804-M

Eff w/Serial No. LH010001L And Following

Figure 2-1. Main Assembly

Item No. Dia. Mkgs. Part No. Description Quantity Model 250 DX Quantity Model 350 LX
1 211 038 BASE, ASSY 1 1
1 233 120 BASE ASSY, FACTORY OPTION FOR USE W/ CS COOLER (EFF w/LH320115L) 1 1
2 215 656 END CAP, 4 4
3 T1/Z1 212 555 XFMR/STABILIZER ASSY, 200/230/460 1
3 T1/Z1 211 041 XFMR/STABILIZER ASSY, 230/460/575 1
3 T1/Z1 219 652 XFMR/STABILIZER ASSY, 220/400/440/520 1
3 T1/Z1 215 767 XFMR/STABILIZER ASSY, 200/230/460 1
3 T1/Z1 215 389 XFMR/STABILIZER ASSY, 230/460/575 1
3 T1/Z1 217 801 XFMR/STABILIZER ASSY, 220/400/440/520 1
TH1 201 443 THERMISTOR,NTC 10K OHM @ 25 DEG C 27.5IN LEAD 1 1
4 212 550 PANEL, LEFT WINDTUNNEL (for non-TIGRUNNER models) 1 1
5 TE1 224 127 TERM ASSY, PRI 1PH 3V 1 1
6 213 248 LUG, UNIV W/SCREW 2/0–14 WIRE .266STD 1 1
7 C5, 6 111 634 CAPACITOR ASSY, 1 1
8 SR1 212 558 RECTIFIER, SCR MAIN (INCLUDES) 1 1
218 581 THYRISTOR, SCR 300A 300V HOCKEY PUCK 4 4
TH2 218 580 THERMISTOR,NTC 30K OHM @ 25 DEG C 40IN LEAD 1 1
9 218 670 BRACKET, RECTIFIER RH 1 1
10 212 559 BRACKET, RECTIFIER LH 1 1
11 R3 218 173 RESISTOR, WW FXD 400 W 35 OHM W/MTG BKT (PRIOR TO LH210167L) 1 1
11 R3 186 949 RESISTOR, WW FXD 175 W 20 OHM W/CLIPS (EFF W/LH210167L) 1 1
12 S5 207 236 SWITCH ASSY, POLARITY (DX) 1 1
13 +213 105 PANEL, RIGHT WINDTUNNEL 1 1
14 S1 246 694 SWITCH, TGL ASSY 1 1
15 231 281 FRONT PANEL ASSY (PRIOR TO MC390417L), 1 1
15 258 018 FRONT PANEL ASSY (EFF W/MC390417L), 1 1
117 860 BLANK, SNAP–IN NYL .187 MTG HOLE BLACK 1 1
107 983 BLANK, SNAP–IN NYL .500 MTG HOLE BLACK 1 1
143 397 BLANK, SNAP–IN NYL .312 MTG HOLE BLACK 8 8
16 PC1 237 587 CIRCUIT CARD ASSY, CONTROL & INTERFACE W/PROGRAM (PRIOR TO LH210167L) 1 1
PLG13,15 131054 HOUSING RCPT+SKTS,(SERVICE KIT) 2 2
PLG14 115092 HOUSING PLG+SKTS,(SERVICE KIT) 1 1
PLG4 115093 HOUSING PLG+SKTS,(SERVICE KIT) 1 1
PLG17 203800 HOUSING PLG+SKTS,(SERVICE KIT) 1 1
PLG16 115091 HOUSING PLG+SKTS,(SERVICE KIT) 1 1
PLG10 130203 HOUSING PLG+SKTS,(SERVICE KIT) 1 1
16 PC1 231 300 CIRCUIT CARD ASSY, CONTROL & INTERFACE W/PROGRAM (EFF W/LH210167L) 1 1
16 PC1 237 547 CIRCUIT CARD ASSY, CONTROL & INTERFACE W/PROGRAM (CE MODELS) EFF W/ LJ480032L THRU MA460877L) 1 1
18 183 332 KNOB, POINTER .570 DIA X .125 ID W/SPRING CLIP 2 5
19 174 991 KNOB, POINTER 1.250 DIA X .250 ID W/SPRING CLIP–.21 1 1
20 195 778 ACTUATOR PUSH BUTTON ASSY (PRIOR TO MD010155L) 1 1
20 260 507 ACTUATOR PUSH BUTTON ASSY (EFF W/MD010155L 4 5
21 Figure 2-2 PANEL,LOWER DINSE CONN ASSY 1 1
22 C14 209 587 CAPACITOR ASSY, 1 1
23 PC2 ◆ 300 548 KIT PULSER (INCLUDES), 1
23 PC2 300 548 KIT PULSER (INCLUDES) 1
237 545 CIRCUIT CARD, PULSER 1 1
183 332 KNOB, POINTER .570 DIA X .125 ID W/SPRING CLIP 3 3
195 778 ACTUATOR, PUSH BUTTON ASSY 1 1
190 512 STAND-OFF, NO.6-32 X .640 LG .250 HEX AL FEM 1 1
25 NAMEPLATE, UPPER (ORDER BY MODEL AND SERIAL NUMBER) 1 1
26 NAMEPLATE, LOWER (ORDER BY MODEL AND SERIAL NUMBER) 1 1
28 175 952 PLASTIC, HANDLE SWITCH 1 1
169 136 PIN, HANDLE 1 1

Eff w/Serial No. LH010001 And Following

Item No. Dia. Mkgs. Part No. Description Quantity Model 250 DX Quantity Model 350 LX
33 231 283 PANEL, REAR 1 1
34 184 058 FAN, PLENUM 1 1
35 187 807 BRACKET, MTG MOTOR FAN 2 2
37 150 783 BLADE, FAN 9.000 5WG 39DEG .312 BORE CW PLSTC 2 2
38 FM1, 2 220 393 MOTOR, FAN 230V 50/60HZ 1550 RPM .312 DIA SHAFT 2 2
39 1T 199 312 BLOCK, TERMINAL FAST-ON,20 AMP,250 VOLT 1 1
(Prior to LJ480032L) 1 1
40 GS1 238 805 VALVE, 24VDC 2WAY,125 PSI CUSTOM PORT.054 ORF W/FR W/FRICTION 1 1
41 208 408 FTG, BRS BARBED FEM 1/4 TBG X .625-18 (PRIOR TO LJ030001L) 1 1
41 231 279 FITTING, GAS CLIP MOUNT (EFF w/LJ030001L) 1 1
217 111 PLUG, PROTECTIVE 2 2
42 204 293 SUPPORT, LIFT EYE (PRIOR TO LJ030001L) 1
42 235 413 SUPPORT, LIFT EYE (EFF w/LJ030001L) 1
42 212 552 SUPPORT, LIFT EYE (PRIOR TO LJ030001L) 1
42 235 412 SUPPORT, LIFT EYE (EFF w/LJ030001L) 1
43 218 280 HINGE, CONT POLYOLEFIN 1 1
44 +215 657 DOOR, ACCESS 1 1
44 +229 068 DOOR, ACCESS VENTED (FOR MODELS W/COOLERS ONLY) 1 1
46 217 553 LABEL,GROUND/PROTECTIVE EARTH 1 1
48 T4 215 771 COIL, HF COUPLING 1 1
49 207 560 INSULATOR, STANDOFF WITH STUD 2 2
52 211 043 PANEL, SIDE 2 2
53 199 479 LABEL, MILLER 2 2
54 026 627 GASKET ,LIFTING EYE COVER (PRIOR TO LJ030001L) 1 1
54 232 914 GASKET ,LIFTING EYE COVER (EFF w/LJ030001L) 1 1
55 +231 280 COVER, TOP (PRIOR TO LJ030001L) 1 1
55 +232 910 COVER, TOP (EFF w/LJ030001L Thru MC390416L) 1 1
55 +258 020 COVER, TOP (EFF w/MC390417L) 1 1
58 208 294 CONNECTOR, FASTON MALE 4-PRONG 1 2
59 010 467 CONN, CLAMP CABLE 1.250 1 1
63 203 990 LABEL, WARNING GENERAL PRECAUTIONARY STATIC (200/230/460 VOLT) 1 1
63 217 136 LABEL, WARNING ELECTRIC SHOCK (ENG/FR) (230/460/575 VOLT) (EFF w/LH320115L) 1 1
63 245 694 LABEL, GENERAL PRECAUTIONARY WORDLESS EMF (EFF w/LH320115L Thru MC340353L) 1 1
63 179 310 LABEL,GENERAL PRECAUTIONARY WORDLESS INTL SMALL (EFF w/ MC340354L) 1 1
65 218 598 LABEL, WARNING ELECTRIC SHOCK AND INCORRECT INPUT P (200/230/460 VOLT) (EFF w/LH320115L) 1 1
65 219 332 LABEL, WARNING ELECTRIC SHOCK AND INCORRECT ENG/FR (230/460/575 VOLT) (EFF w/LH320115L) 1 1
65 220 401 LABEL, WARNING ELECTRIC SHOCK INPUT CONNECTION CE W (220/400/440/520 VOLT) (EFF w/LH320115L) 1 1
66 FOR MODELS WITHOUT TIGRUNNER OR COOLER OPTIONS
66 201 019 LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT (200/230/460 VOLT MODELS ONLY) (PRIOR TO LH320115L) 2 2
66 217 137 LABEL, WARNING ELECTRIC SHOCK CAN KILL (ENG/FR) (230/460/575 VOLT MODELS ONLY) (PRIOR TO LH320115L) 2 2
66 206 343 LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT WORDLES (220/400/440/520 VOLT MODELS ONLY( (PRIOR TO LH320115L) 2 2
66 FOR MODELS WITH TIGRUNNER OR COOLER OPTIONS, THERE ARE TWO SEPERATE LABELS FOR EACH VOLTAGE. CHECK BELOW TO ORDER CORRECT LABEL OR LABELS FOR CORRESPONDING VOLTAGES.
66 201 019 LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT (200/230/460) VOLT MODELS ONLY) (PRIOR TO LH320115L) 1 1
66 219 178 LABEL, CAUTION INCORRECT COOLANT (200/230/460 VOLT MODELS ONLY) (PRIOR TO LH320115L) 1 1

Eff w/Serial No. LH010001L And Following

Item No. Dia. Mkgs. Part No. Description Quantity Model 250 DX 350 LX
66 217 137 LABEL, WARNING ELECTRIC SHOCK CAN KILL (ENG/FR) (230/460/575 VOLT MODELS ONLY) (PRIOR TO LH320115L) 1 1
66 219 177 LABEL, CAUTION INCORRECT COOLANT (ENG/FR) (230/460/575 VOLT MODELS ONLY) (PRIOR TO LH320115L) 1 1
66 206 343 LABEL, WARNING ELECTRIC SHOCK EXCESS WEIGHT WORDLES (220/400/440/520 VOLT MODELS ONLY) (PRIOR TO LH320115L) 1 1
66 219 176 LABEL, CAUTION INCORRECT COOLANT (CE) (220/400/440/520 VOLT MODELS ONLY) (PRIOR TO LH320115L) 1 1
70 212 557 DRAWER, ASSY (PRIOR TO LJ030001L) (INCLUDES) 1 1
213 111 DRAWER, PLASTIC 1 1
213 112 DRAWER, FRAME 1 1
217 255 SLIDE, DRAWER 2 2
70 232 912 DRAWER, ASSY (EFF w/LJ030001L Thru MC390417L) (INCLUDES) 1 1
213 111 DRAWER, PLASTIC 1 1
232 911 DRAWER, FRAME 1 1
217 255 SLIDE, DRAWER 2 2
72 T3 219 927 XFMR, HIGH VOLTAGE 115V PRI 3600V SEC 34 MA W/TERM 1 1
73 G1 231 258 SPARK GAP ASSY, (INCLUDES) 1 1
231 259 BASE, SPARK GAP 1 1
231 260 HOLDER, POINTS 3 3
221 736 POINTS, SPARK GAP (DUAL) 1 1
221 737 POINTS, SPARK GAP (SINGLE) 2 2
231 261 BUSHING 3 3
75 R8 188 067 RESISTOR, WW FXD 100 W 200 OHM W/CLIPS 1 1
76 C3 215 779 CAPACITOR, MICA .002 UF 10000 V PANEL MTG 1 1
78 C11, 19 195 552 CAPACITOR, POLYP MET FILM 20. UF 250 VAC 10% 2 2
80 R1 220 808 RESISTOR, WW FXD 100 W 50 OHM W/CLIPS (PRIOR TO MC340354L) 1 1
80 R1 256 460 RESISTOR, WW FXD 240 W 50 OHM W/MTG FEE (EFF W/MC340354L) 1 1
82 C13 206 878 CAPACITOR ASSY, 1 1
83 216 081 BRACKET, RESISTOR 1 1
87 218 170 HOSE, NPRN BRD NO 1 X .250 ID X 24.000 1 1
89 211 039 BEZEL, FRONT 1 1
90 224 460 LABEL, WARNING ELECTRICAL SHOCK SPARK GAP(ENG/FR) (200/230/460 VOLT AND 230/460/575 VOLT) (EFF w/LH320115L) 1 1
90 224 459 LABEL, WARNING HF GAPS/ELECT SHOCK/CE/WORDLESS (220/400/440/520 VOLT) 1 1
91 HD1 191 941 TRANSDUCER, CURRENT 1 1
95 C2 031 668 CAPACITOR, ELCTLT 4000 UF 100 VDC 1 1
96 108 105 CLAMP, CAPACITOR 1 1
97 R2, 4 118 459 RESISTOR, WW FXD 10 W 1K OHM 2 2
103 PC3 ◆ 300 547 KIT SEQUENCER (INCLUDES) 1 1
239 373 CIRCUIT CARD, SEQUENCER 1 1
183 332 KNOB, POINTER .570 DIA X .125 ID W/SPRING CLIP 5 5
104 ◆ Figure 2-3 TIGRUNNER RUNNING GEAR 1 1
108 CR2 059 266 RELAY, ENCL 120VAC DPDT 10A/120VAC 8PIN 1 1
◆ 194 744 RFCS-14HD (FOOT CONTROL) 1 1
109 222 451 BRACKET, RELAY 1 1
110 137761 NUT, 750 NPT 1.31HEX .27H NYL BLK 1 1
111 SR2 035 704 RECTIFIER, INTEG BRIDGE 40. AMP 800V (EFF w/ LH210167L) 1 1
112 230 155 BRACKET, VALVE MOUNT (EFF w/LJ030001L) 1 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
◆ Part of TIGRUNNER option.
◆ ◆ Field option only.

Eff w/Serial No. LH010001 And Following

Figure from the manual

Figure 2-2. Panel, Lower Dinse Connector Assembly

803 775-A

Item No. Dia. Mkgs. Part No. Description Quantity
220 509 Figure 2-2. Panel, Lower Dinse Connector Assy (Figure 2-1 Item 21)
1 213 109 PANEL, LOWER DINSE CONN 1
2 218 784 LABEL, COMPONENT IDENTIFICATION 1
3 224 529 CONN, CIRC MS/CPC 14SKT SIZE 20 RCPT W/FILTERING 1
5 218 174 RECEPTACLE, W/LEADS & CIRCUIT BREAKER 1
8 202 553 RECEPTACLE, TWIST LOCK BRASS POWER (FEMALE) 2
9 185 712 INSULATOR, BULKHEAD FRONT 2
10 185 713 INSULATOR, BULKHEAD REAR 2
11 229 338 WASHER, DOMED LOAD .812 ID X 1.450 OD X .070 THK 2
12 185 717 NUT, M20–1.5 1.00HEX .19H BRS LOCKING 2
13 186 228 O–RING, 0.739 ID X 0.070 H 2
14 185 718 O–RING, 0.989 ID X 0.070 H 2

Eff w/Serial No. LH010001L And Following

Figure from the manual

Figure 2-3. Optional Running Gear

Item No. Dia. Mkgs. Part No. Description Quantity
1 242 337 HANDLE, UNIVERSAL 2
220 182 SCREW, 010-24 X 3.00 SOC HD - HEX PLN (USED WITH HANDLE) 2
108 942 SCREW, 250 - 20 X 1.25 HEXWHD .61 D GR5 PLD (USED W/HANDLE) 2
2 +215 928 BOTTLE SUPPORT 1
3 168 663 HOOK SPRING SNAP 3
4 602 387 CHAIN 2
5 191 158 BOTTLE TRAY 1
6 121 614 RETAINING RING 2
7 602 250 WASHER,FLAT .812IDX1.469ODX.134T STL PLD ANSI.750 4
8 209 869 WHEEL 2
9 191 167 AXLE 1
10 168 247 CASTER, SWIVEL 2
11 191 163 CASTER MOUNTING BRACKET 1
13 217 140 LABEL,WARNING CYL MAY EXPLODE IF DAMAGED (ENG/FR) 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

Eff w/Serial No. LH010001 And Following

Figure from the manual

Figure 2-4. Factory Optional Running Gear For CS Cooler (EFF w/LH320115L)

805 016-D

Item No. Dia. Mkgs. Part No. Description Quantity
1 242 337 HANDLE, Universal 2
220 182 SCREW, 010-24 X 3.00 SOC HD - HEX PLN (USED WITH HANDLE) 2
108 942 SCREW, 250 - 20 X 1.25 HEXWHD .61 D GR5 PLD (USED W/HANDLE) 2
2 +215 928 BOTTLE SUPPORT 1
3 168 663 HOOK SPRING SNAP 3
4 602 387 CHAIN 2
5 231 342 BOTTLE TRAY (PRIOR TO LJ030001L) 1
5 231 344 BOTTLE TRAY (EFFw/LJ030001L) 1
6 121 614 RETAINING RING 2
7 602 250 WASHER,FLAT .812IDX1.469ODX.134T STL PLD ANSI.750 (PRIOR TO LJ290331L) 8
7 602 250 WASHER,FLAT .812IDX1.469ODX.134T STL PLD ANSI.750 (EFF W/LJ290331L) 2
8 209 869 WHEEL 2
9 232 902 AXLE (PRIOR TO LJ030001L) 1
10 168 247 CASTER, SWIVEL 2
12 217 140 LABEL,WARNING CYL MAY EXPLODE IF DAMAGED (ENG/FR) 1
13 233 121 BEAM, CASTER (EFF w/LH320115L) 1
14 235 506 SPACER (EFF w/LJ290331L) 2

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

Eff w/Serial No. LH010001L And Following

Notes

SECTION 3 – PARTS LIST FOR OPTIONAL COOLER

Hardware is common and not available unless listed.

Figure from the manual

804 995-A

Figure 3-1. Main Assembly

Syncrowave 250 DX /350 LX TM-363 Page 21

Item No. Dia. Mkgs. Part No. Description Quantity


Figure 3-1. Main Assembly Eff w/LH240103L

  • ... 1 ........ 213072 .. Fan, Muffin 115 V 60 Hz 3400 RPM 6.378 Mtg Holes ........ 1
  • ... 2 ........ 231341 .. Plenum, Air ........ 1
  • ... 3 ........ 232424 .. Radiator, Heat Exchanger ........ 1
  • ... 4 ........ 232842 .. Hose, Rubber Braided .375 ID X .650 OD X 28.000 ........ 2
  • ... 5 ........ 232609 .. Hose, Rubber Braided .375 ID X .650 OD X 31.000 ........ 2
  • ... 6 ........ 200109 .. Tank, Coolant ........ 1
  • ... 7 ........ 231400 .. Hose, Rubber Braided .375 ID X .650 OD X 17.000 ........ 3
  • ... 8 ........ 174042 .. Pump, Coolant (Includes) (Prior to LH240103L) ........ 1
  • ... 9 ........ 5523 .. FTG, Hose Brs Barbed Elbow M 3/8 TBG X 3/8 NPT ........ 2
  • ... 10 ........ 134795 .. Coupler, Drive Pump ........ 1
  • ... 8 ........ 263703 .. Pump, Coolant (Includes) (Eff w/LH240103L) ........ 1
  • ... 9 ........ 5523 .. FTG, Hose Brs Barbed Elbow M 3/8 TBG X 3/8 NPT ........ 2
  • ... 10 ........ 134795 .. Coupler, Drive Pump ........ 1
  • ... 11 ........ 023562 .. Clamp, Hose .312 – .875 Clp Dia ........ 1
  • ... 12 ........ 173263 .. Motor, 1/4 Hp 115 VAC 50/60 Hz 1425/1725 RPM Dual ........ 1
  • ... 13 ........ 231337 .. Base, ........ 1
  • ... 14 ........ 232413 .. Label, Rating Card CSA C US (Less Stock/Serial No) ........ 1
  • ... 15 ........ 231340 .. Panel, Front Component ........ 1
  • ... 16 ........ 204604 .. Label, Coolant In ........ 1
  • ... 17 ........ 149356 .. Ftg, Hose Brs Barbed Elbow M Bhd 3/8 Tbg X .500–20 ........ 2
  • ... 18 ........ 204603 .. Label, Coolant Out ........ 1
  • ........ 226934 .. Indicator, Flow (Includes) ........ 1
  • ... 19 ........ 186005 .. Lense, Flow Indicator ........ 1
  • ... 20 ........ 166566 .. O–Ring, 1.301 ID X .070 CS 70 Duro Buna–n ........ 1
  • ... 21 ........ 226 936 .. Paddle, Rotor Assy ........ 1
  • ... 22 ........ 226935 .. Housing, Flow Indicator ........ 1
  • ... 23 ........ 143797 .. Spacer, Nylon .312 OD X .194 ID X .437 Lg (PRIOR TO LJ030001L) ........ 2
  • ... 23 ........ 233 159 .. Spacer, Nylon .312 OD X .194 ID X .500 Lg (EFFw/LJ030001L) ........ 2
  • ... 24 ........ 178461 .. Bracket, Filter ........ 1
  • ... 25 ........ 139042 .. Bushing, Strain Relief .270/.470 ID X .804 mtg Hole ........ 1
  • ... 26 ........ 188082 .. Cable, Power 2 Ft 7 In 16 ga 3c ........ 1
  • ... 27 ........ 232621 .. Tube, Pick–Up Coolant ........ 1
  • ... 28 ........ 231339 .. Panel, Front Filler ........ 1
  • ... 29 ........ 166564 .. Filter, In–line Low Profile 100 Screen 3/8 Hose Bar ........ 1
  • ........ 225113 .. Harness, 3CS Cooler (Not Shown) ........ 1
  • ........ 141727 .. Tubing, Gl Acryl .750– .786 ID 4.000 Yel Fa1 (Not Shown) ........ 2
  • ... 30 ........ 166608 .. Cap, Tank Screw–On W/Vent ........ 1

Notes

Miller Electric Mfg. LLC An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA

International Headquarters–USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125

For International Locations Visit www.MillerWelds.com

Figure from the manual

ORIGINAL INSTRUCTIONS – PRINTED IN USA © 2020 Miller Electric Mfg. LLC 2020–01

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