Deep hole drill profile question

Oct 21, 2003 3 Replies

I need to do a lot of deep holes in UHMW material. Generally, these holes are 5/16" dia (loose tolerance) by 6" deep...sometimes deeper.



Using standard style long drill bits works ok..but there is a lot of pecking and the stringy chips tend to bind etc. I was wondering if anyone out there had any ideas for speeding up this process? Also, UHMW tends to dull bits fairly quickly. It's not terrible and 5/16" drills are easy to re-sharpen..but it would be nice to reduce this a bit. Carbide tips hold up ok, but it's hard to get the nice sharpness that UHMW likes to see when using carbide material.


Thanks for any ideas


Koz



Agreed. Also, UHMW is self lubricating, which is good, however, you are likely generating a fair amount of heat. Likely that is a big factor in the short life of your cutting tool. If you can flood with coolant, use a spray mist, or an air blast will help alot. TiNi coated drills will be effective, as that is a coating with excellent resistance to heat.

michael

Drill slower and more pressure to bring the chipload up. High speed is killing off the sharpness and the thin swarf is making the drill cut more material.

-- Bob May Losing weight is easy! If you ever want to lose weight, eat and drink less. Works evevery time it is tried!

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