Little sparks with tig welding steel

Nov 04, 2005 3 Replies

I spent a while last night tig welding mild steel. Sometimes little sparks (size of a pinhead) would fly, as though there were very tiny explosions in the weld puddle. (extremely small) Any ideas why that could be happening?



Some possibly relevant things.


  1. I did mess a little bit with adjusting air flow. I got a flowmeter which was not working, so I put the old pressure regulator back and reduced pressure. There were no characteristic brown spots on steel, so, I assume the flow was adequate, but less than I had before.


  1. I installed a water recirculator.



i

I have seen this when I think I am overheating the steel. It seems to go away when I reduce the current and weld slower. Just an idea, I am looking forward to seeing what others have to say.

Brian

Could be. I was welding relatively small things.

i

This happens to me if I haven't cleaned the metal adequately. A little bit of oil or schmutz heats up and I get a bit of a pop.

Peter

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