What it takes to be a blacksmith

I feel compelled, again, to say sorthing in "blacksmithing". if anyone is interested, I wrote an article, based on this skill set, that discusses ways that folks might apply this tool to their own situation.

Skills expected for the employment of a Journeyman Blacksmith > > These standards were developed by the Appalachian Blacksmiths Association, an

ABANA chapter and registered with the Bureau of Apprenticeship and Training, United States Department of Labor.

> 1. Drawing Out: Draw a bar to a point or dress an edge or point a tool. > > 2. Upsetting: Upset to at least 1 ½ times the diameter or width of a bar on

the end and in the middle.

> 3. Bending: Make a ring out of bar stock or flat stock; forge a square corner

right angle bend in square stock.

> 4. Punching, slitting and decorative punch work: Show an example of decorative

punch work; punch a hole in a bar the same size as the width of the bar.

> 5. Drifting: Make a drift and use it to smooth, shape or enlarge a hole. > > 6. Mortise and Tenon: Make an assembly from at least two separate pieces using

this technique.

> 7. Collaring: Make an assembly from at least two separate pieces using this technique. > > 8. Scroll Work: Make two different types of scrolls. > > 9. Splitting: Split a bar with a hot cut in the middle or at the end of the bar. > > 10. Fullering, grooving, veining, set hammering: Show examples of each or if

used as an intermediate technique, describe how and why the techniques are used.

> 11. Riveting: Make two assemblies from at least two separate pieces for each

assembly using hot riveting and cold riveting (pop riveting is not acceptable).

> 12. Forge Welding: Show at least three different techniques. > > 13. Arc Welding, brazing, soldering, oxyacetylene torch welding: Show an

example of each.

> 14. Hot Rasping, filing: Hot rasp the torch cut end of a bar to reasonable

straightness and evenness, show a workpiece which has been filed to a smooth, flat surface, describe the types, care and use of files.

> 15. Sinking, raising, metal spinning: Make or show a hemispherical or hollow

object made from flat sheet using any one technique.

> 16. Grinding: Know how to use a body grinder (portable grinder), pedestal

grinder, belt grinder, sharpening stones and abrasive papers; know the types of abrasives and how they are graded and classified, show an edge tool that you have sharpened.

> 17. Drilling, tapping, die work and threads: Drill and tap a hole, thread the

end of a bar with a die, know the common thread classifications, know the common drill size classifications, and the care and use of twist drills.

> 18. Heat treating, hardening, tempering, annealing, case hardening: Know how

to properly anneal, harden and temper carbon tool steel, know how to use and case harden mild steel, know the colors for tempering, make or show a tool you have made that has been heat treated and will cut or forge mild steel without breaking or suffer deformation on the working end.

> 19. Heading: Head two bolts, one square headed, and one hex headed; head a

nail, head a rivet.

> 20. Cutting and shearing: Know how to use the hot cut, cold cut, hack saw,

tinsnips, bench or floor shear, know how to use the oxyacetylene torch for cutting and demonstrate each technique.

> 21. Swaging: Swage a tenon or make the end of a square bar round using a swage. > > 22. Twisting: Show two different twists in a square bar. > > 23. Shop safety: Know first aid techniques for cuts, burns, abrasions and

other shop related injuries; describe methods of hearing, sight and body protection and why they are necessary; know power tool and machinery safety including welding equipment safety.

> 24. Basic metallurgy: Know the properties and use of wrought iron, mild steel,

carbon and tool steels and their classification, cast iron, brass, copper, aluminum; know sheet and plate gauging for ferrous and non-ferrous metals.

> 25. Fire and Fuel: Know the constituents of good shop coal; know the different

types of coal fires and fire maintenance.

> 26. Jigs and dies: Make both a jig and a die for doing repetitive production

work and show examples of work produced with them.

------------------ Pete Stanaitis

Reply to
spaco
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Pete,

This is an intimidating list, since I haven't been through an apprenticeship or formal training. And it makes the craftsman title of 'Journeyman Blacksmith' even more impressive. 'Hot rasping' was just one of the surprises I got from reading the list.

Thanks.

Brad K.

Reply to
BradK

Back to the shop to practice for me.

Thanks Pete. Regards Rusty_iron, Brisbane,Oz.

Reply to
Rusty_iron

Here are the 1912 Boy Scout Blacksmithing Merit Badge requirements -- 1912:

BlackSmithing To obtain a merit badge for Blacksmithing a scout must

  1. Upset and weld a one-inch iron rod.
  2. Make a horseshoe.
  3. Know how to tire a wheel, use a sledge-hammer and forge, shoe a horse correctly and roughshoe a horse.
  4. Be able to temper iron and steel.

...considered an adequate task for a 12 year old boy.

John

spaco wrote:

Reply to
John O. Kopf

Obviously things have gone downhill since 1912.

Bruce-in-Bangkok (correct email address for reply)

Reply to
Bruce in Bangkok

By that age, my dad was doing that on the farm. They used 16 Morgans for the big tasks, but only 8 to pull the plows.

Granddad bred Morgans but I never met him. Neither did Dad. That was life on the farm. Granddad and Grandmother both had degrees from Purdue University.

I have a booklet he got from his extension agent (more so back then) about using a rope and a horse.

Martin

Mart> Here are the 1912 Boy Scout Blacksmithing Merit Badge requirements -- 1912: >

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Reply to
Martin H. Eastburn

We went from a farming country to industrial based country. The war(s) slingshot us into different configurations.

e.g. After WWII, the G.I.'s coming home often stayed near the separation town. L.A. was super sized by the Marines coming home and staying in LA and not going home to fly over farms and ranches. Some did naturally return.

Martin

Mart> >

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Reply to
Martin H. Eastburn

There is no longer a blacksmithing merit badge, but they've replaced it with a metal working merit badge, in which a scout will learn some of the basic information on various types of metal working (via definition only), and then they may choose one type of metal working to actually apply the skills in. If they choose to go the smithing route the requirements are

  1. Learning about the basic tools. Name, and tell the use of, the basic tools used by a Blacksmith.
  2. Learning about the design process. Make a reasonably accurate hand- drawn sketch of TWO tasteful objects that you would like to hot forge. Place each component?s dimensions on your sketch.
  3. Learning some of the basic skills. Using low-carbon steel at least =BC-inch thick, perform the following exercises: a. Learn to draw out by forging a taper. b. Learn to use the horn of the anvil by forging a U-shaped bend. c. Learn how to twist steel by placing a decorative twist in a piece of square steel. d. Learn to use the edge of the anvil to bend metal by forging an L-shaped bend.
  4. Applying what you've learned. Using low carbon steel at least =BC- inch thick, make at least TWO tasteful objects that require hot forging. a) Include a decorative twist in at least one of your objects. b) Include a hammer-riveted joint in at least one of your objects.
  5. Preserve your work from oxidation.

They took out the welding and tempering (the scouts learn the definition of each earlier in the badge, but that's not enough...) but I'm glad that they ask for "two tasteful objects" rather than a horseshoe.

Reply to
Mountain Man

There is no longer a blacksmithing merit badge, but they've replaced it with a metal working merit badge, in which a scout will learn some of the basic information on various types of metal working (via definition only), and then they may choose one type of metal working to actually apply the skills in. If they choose to go the smithing route the requirements are

I can't help but wonder how many Scout Master's know how to contact their local blacksmith? I used to be a Scout Master mumble mumble years ago. I don't recall if I was even aware of the blacksmith option for the metalworking merit badge ( or if it even existed waaaaay back then). I'm think I may make some contacts with my local district and make them aware that if any of the boys want to blacksmith I would be glad to work as a counselor with them.

Anlon

Reply to
Anlon

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