Looking for opinions.....99% of my customer's 3-phase services are at a nominal 460 or 480v with 460-465v being the most common. One customer runs their line at a nominal 503v. We have an installation with several (1/4 hp AC) drives on a common bus. Each drive has a local 3A breaker, and the bus for the drives is breakered at 30A for catastrophic protection. A 6% reactor and a safety contactor is between the main breaker and the drive bus.
The facility where we built the equipment had a nominal 465v line and we had no problems during the 6 months the project was built. At its final resting place we have had problems with (a) The main contactor contacts welding and (b) nuisance trips of the 30A breaker at powerup.
The local 3A breakers on the drives do not trip. I surmise all the discharged caps in all the drives is the culprit, but would have thought the reactor would soften the blow enough for the breaker to hold. At full running load the drive bus is at 9-9.5A
I think running the line this high may shorten the life of the components, but the customer will not move on this point. I don't really know what question to phrase, -- I guess I'm looking for observations or what you would do if this were your system. Thanks.