photo emulsion...how can i cheaply make my own resist mask emulsion?

hello, i am currently planing to order a photosensitive emulsion called sbx photo emulsion from a company called "photobrasive$$$". The product
is quite expensive and i have never used it before for sandblasting. I was wondering if anyone here knows a way to make up my own sollution from ingrediants which are easy to obtain on the high street??...below is the data sheet for the chemical propertys of the product...i was wondering if the photo sensitive emulsion which can be bought in any photography shop is the same stuff or maybe its completely different and unsuitable for sandblasting and making designs using uv light?.
If someone does know a way to cheaply make this stuff and can explain in simple terms that would really help me.
hoping someone can advise.....A
The product comes in two parts...emulsion and sensitizer both data sheets are below:
I have tried looking up the tsca info mentioned below on the net and cannot find how to get into or use this database since i am not knowledgable of anything material related....i know that paint sticks o walls...full stop.
Data Sheet: SBX Emulsion
TSCA All ingredients are listed chemicals in the TSCA registry. California (Prop 65) This product contains chemical(s) known to the State of California to cause cancer (c) or reproductive (r) damage. <0.0003% Acetaldehyde (c) 75-07-0 Listed April 1, 1988 <0.0002% Ethylene oxide (c) 75-21-8 Listed July 1, 1987 <0.0002% Hydrazine (c) 302-01-2 Listed January 1, 1988 <0.0001% Toluene (r) 108-88-3 Listed January 1, 1991 <0.0004% 1,4 Dioxane (c) 123-91-1 Listed January 1, 1988
Section I - Chemical Product and Company Identification Manufacturers name IKONICS Corporation Address 4832 Grand Avenue, Duluth, MN 55807 Telephone number 218 628-2217 Customer Service Emergency phone number 800 424-9300 Chemtrec USA / 703/527-3887 International (collect) Product name SBX Liquid Emulsion Use Sandblast Emulsion Section II - Hazardous Ingredients Ingredients Percent CAS# OSHA PEL ACGIH TLV VAPOR PSI There are no hazardous ingredients Not Applicable ---------------------------------------------------------------------------------------- by reference to the O.S.H.A. Hazardous Communications Standard (29 CFR 1910.1200) Section III - Physical Data Appearance White or violet emulsion Boiling point 94oC-102oC (200o F -215o F) Weight (per gallon) 8.70 lb/gal. Percent volatile (by wt) 75% Solubility in water 100% dispersible Evaporation rate Not Established Vapor density Not Established VOC Not Applicable Section IV - Fire and Explosion Data Flash point Not Applicable Extinguishing media Non-flammable in liquid state. When dry, use CO2 dry chemical, or water. Unusual fire & explosion hazards None Special fire fighting procedures None Section V - Health Hazard Data HMIS Codes 0-1-0-B Minimal=0, Slight=1, Moderate=2, Serious=3, Severe=4 Effects of overexposure Eye contact No specific information available. Skin contact No specific information available. May cause skin injury. Inhalation No specific information available. Ingestion No specific information available. First aid emergency procedures Eye Flush with plenty of water for at least 15 minutes and seek medical attention. Skin Wash with soap and water, should irritation occur, seek medical attention. Inhalation Remove to fresh air. Ingestion If appreciable quantities are swallowed, seek medical attention. Page 1 SBX Liquid Emulsion Material Safety Data Sheet Issued: 3/31/04 Supercedes: 7/17/01 Section VI - Reactivity Data Stability Unstable___ Stable X Conditions to avoid None known. Incompatibility (materials to avoid) None known. Hazardous decomposition products Prolonged exposure to heat may yield aldehydes, acetic acid, and oxides of carbon. Hazardous polymerization May occur __ Will not occur X Section VII - Spill or Leak Procedures Spill cleanup instructions Contain spills with absorbent material and dispose of saturated material. Waste disposal method Place leaking container in a well ventilated area. Dilute the spill with water and absorb the spill with inert material and dispose in accordance with federal, state, and local laws. Use proper PPE when cleaning up a spill. Liquid emulsion can pose a potential slippage problem. We make no guarantee or warranty of any kind that the use or disposal of this product is in compliance with all federal, state, or local laws. It is the obligation of each user of the product mentioned herein to determine and comply with the requirements of all applicable statutes. Section VIII - Control Measures / Personal Protection Engineering controls Ventilation - Local exhaust recommended but not required. Personal Protection Equipment (PPE) Gloves Recommended. Eye Recommended. Respiratory Not required. Where contact may occur Use the proper PPE. Safety shower and eyewash Should be available. Section IX - Handling and Storage Handling and storage information None. Other precautions Industrial use only. Keep out of reach of children. Do not take internally. Avoid splashing in eyes. Section X - Regulation Information DOT classification Not a DOT controlled material (United States).
Data Shhet: Diazo Sensitizer for SBX Liquid Emulsion Material
Issued: 3/1/04 Supercedes: 7/17/01 Section I - Chemical Product and Company Identification Manufacturers name IKONICS Corporation Address 4832 Grand Avenue, Duluth, MN 55807 Telephone number 218 628-2217 Customer Service Emergency phone number 800 424-9300 Chemtrec USA / 703/527-3887 International (collect) Product name Diazo Sensitizer for SBX liquid emulsion Chemical name Diazonium Salt: p-diazodiphenylamine sulfate, formaldehyde condensate (41432-19-3). Note: End product does not contain free formaldehyde. Use Sensitizer Section II - Hazardous Ingredients Ingredients Percent CAS# OSHA PEL ACGIH TLV VAPOR PSIThere are no hazardous ingredients Not Applicable ---------------------------------------------------------------------------------------- by reference to the O.S.H.A. Hazardous Communications Standard (29 CFR 1910.1200) Section III - Physical Data Appearance Yellow-Green Powder Boiling point Not Applicable Weight (per gallon) Not Applicable Percent volatile (by wt) Not Applicable Solubility in water 30% Evaporation rate Not Applicable Vapor density Not Applicable VOC Not Applicable Section IV - Fire and Explosion Data Flash point Not Applicable Extinguishing media Water Unusual fire & explosion hazards None known Special fire fighting procedures None known Section V - Health Hazard Data HMIS Codes 1-1-1-B Minimal=0, Slight=1, Moderate=2, Serious=3, Severe=4 Effects of overexposure Eye contact No specific information available. Skin contact Prolonged exposure to large quantities may cause irritation to skin and mucous membranes. Inhalation Prolonged exposure to large quantities may cause irritation. Ingestion No specific information available. First aid emergency procedures Eye Flush with plenty of water for at least 15 minutes and seek medical attention. Skin Wash with soap and water, should irritation occur, seek medical attention. Inhalation Remove to fresh air. Ingestion If appreciable quantities are swallowed, drink large quantities of water and seek medical attention. Page 1 Diazo Sensitizer for SBX Liquid Emulsion Material Safety Data Sheet Issued: 3/1/04 Supercedes: 7/17/01 Section VI - Reactivity Data Stability Unstable___ Stable X Conditions to avoid Heat and light. Incompatibility (materials to avoid) Alkaline solutions and chemicals. Hazardous decomposition products Nitrogen, Sulfates, CO2 and CO. Hazardous polymerization May occur __Will not occur X Section VII - Spill or Leak Procedures Spill cleanup instructions Contain spill and take up using absorbent. Dispose in appropriate manner. Waste disposal method Dispose in accordance with federal, state, and local laws. We make no guarantee or warranty of any kind that the use or disposal of this product is in compliance with all federal, state, or local laws. It is the obligation of each user of the product mentioned herein to determine and comply with the requirements of all applicable statutes. Section VIII - Control Measures / Personal Protection Engineering controls Ventilation - Local exhaust recommended but not required. Personal Protection Equipment (PPE) Gloves Recommended. Eye Recommended. Respiratory Not required. Where contact may occur Use the proper PPE. Safety shower and eyewash Should be available. Section IX - Handling and Storage Handling and storage information Store at room temperature. Closed containers exposed to extreme heat will generate pressure (steam) and may burst. Other precautions Industrial use only. Keep out of reach of children. Do not take internally. Avoid splashing in eyes. Section X - Regulation Information DOT classification Not a DOT controlled material (United States). TSCA All ingredients are listed chemicals in the TSCA registry.
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