A little project that needs a clamp

I've got the itch to put together a mortiser (woodwork machine), and have some ideas about pulleys that will make a useful one from (mainly) wood, not needing a strong column for alignment.

The problem is, all mortise chisels use a 0.625" round barrel, and they have to be clamped (not possible in wood, this is a metal part), so as not to shift or rotate in operation. The easy way is to make a sloppy bore in cast iron, and tighten a couple of setscrews.

I don't particularly like that, though: the barrel gets marred, and small adjustments become difficult.

So, how else can I clamp the chisel? Is it possible to just buy something like an oarlock socket, with a tightening mechanism? Maybe use a pair of V blocks with a hinge and tightening screw? Or, one hemicylinder socket and a V block opposing it?

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On 11/13/2011 1:31 PM, whit3rd wrote: ...


The typical way in such w/ wood is to drill the hole in the block, put a kerf on one side for some clearance and then use one or more bolts, tee-nuts or simply thread hardwood itself and tighten away...


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If you just gotta make your own, you could get a cheapie chink mortising set for a drill press and adapt the holder. Or just attach it to your own drill press and be happy. The key is in tuning up, sharpening and polishing the mortising bits, not so much the driving unit or the work holder.


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