I had a guy call my shop the other day, looking to get a peice of 1.5" cast iron cut. My unit wouldn't do it. MAX -80, I suggested Oxy-Fuel, and he said you can't do that.
The oxy-fuel cutting of carbon steel only works as well as it does because of the serendipitous confluence of three properties of carbon steel.
In the presence of pure oxygen it burns readily at a temperature below its melting point.
2 This reaction is sufficiently exothermic to be self sustaining.
and
The slag produced by this burning, melts and becomes highly fluid at a temperature below the melting point of steel.
When you use a cutting torch on steel, you never really melt the metal. You heat it up until the excess oxygen will cause it to burn. As you push the torch along, the front of the cut stays a little hotter and burns more than the side. Meanwhile the slag is blown out of by the turbulence. Because the metal itself if not molten, it constrains the flow of oxygen and the burning to a narrow line which is why we can get a neat cut.
Cast iron and wrought iron melt before the slag becomes fluid. The result is that the burning is not self sustaining and you are left melting the parent metal and blowing it out of the way with the oxygen blast. This means that you get a ragged cut that only gets as deep as the flame of the torch.
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