Tim Skell at Minarik confirms that a D cell will provide control voltage but advises that if it is not connected and power is applied to the drive a runaway could occur, so a small battery eliminator would be appropriate for this job.
Biasing that rheostat and splicing the boxes will not be easy. Fabricating the right spring may just take trial and error with a few pieces of music wire. I was thinking of notching the boxes out so they'd fit together, then soldering or brazing them. I have a small nibbler but I don't think it'll take this gage. It'd probably have to be milled.
I am going to work tomorrow. We are trying to author a small DVD documenting the progress of the Rosa Parks Children's Annex bus ride exhibit.
Doug