To All:
These were in a little booklet HAAS was giving out at Westec.
Cutting Speed (surface feet per minute) SFM = .262 x DIA x RPM
Revolutions Per Minute RPM = 3.82 x SFM/DIA
Feed Rate (inches per minute) IPM = FPT x T (Number of Teeth) x RPM Feed Per Revolution FPR = IPM/RPM
Feed Per Tooth (in) FPT = IPM/(RPM x Number of Teeth)
Metal Removal Rate MRR = W (Width of cut) x D (Depth of cut) x F (Feed Rate in IPM)
Converting IPR to IPM IPM = IPR x RPM
Converting IPM to IPR IPR = IPM/RPM
Converting SFM to SMPM SMPM = SFM x .3048
Converting IPR to MMPR MMPR = IPR x 25.4
Tapping: Inch taps
.01299 x % of Full Thread Tap Drill Size (Cut Threads) = Thread Dia - -------------------------- Number of TPI
Major Dia - Drilled Dia. % of Full Thread (Cut taps) = Number of TPI x ---------------------- .01299
IPM (Mill Tapping Feed Rate) = RPM/TPI
IPR (Lathe Threading) = 1/TPI
.0068 x % of Full Thread Form Tap Drill Size = Tap Dia - -------------------------- Number of TPI
(65% of Full Thread) .442 Form Tap Drill Size = Tap Dia - --------------------- Number of TPI
Metric Taps:
% of Full Thread x mm Pitch Tap Drill Size (metric) = Thread Dia (mm) -
----------------------------- 76.98
76.98 % of Full Thread (metric) = ----------- x [Thread Dia (mm)- Drilled Hole Dia (mm) mm PitchSMPM = RPM x Metric Pitch
(65% Form Thread) Form Tap Drill Size (metric) = Tap Dia. - (.75 x Pitch (mm) x .65)
Tap Drill Size for Approximate 75% Thread:
Major Dia. LESS Thread pitch = Tap Drill Size
Thread pitch = 1.0 inch divided by Threads Per Inch
Inch Example: 3/8 - 16
(1 divided by 16 = .0625)
.375 - .0625 = .3125 Tap Drill
Metric Example:
M10 -1.5 = 10 - 1.5 = M8.5 Tap Drill
-- BottleBob