Hi David.
When I read your term of endearment, I just knew you were an Oz. :)
Mate, unless WM have changed their fuel tank or bung design or sourced same elsewhere (Vietnam?) for the cheapie Sky Raider, you simply shouldn't be having a problem unless induced by the proverbial "finger trouble". ie: Don't take offence, but that you're putting together a Sky Raider implies you might just be a newbie?
Can you fit just the bung alone without any of without the plates and screw in place? If so, you just need to loosen the screw some more.
If not, on balance of probability there might just be a minor defect in manufacture of the tank neck or a bit of flash obstructing the bung. Have a look. You might have to remove the flash with the blade of a hobby knife, of if the neck itself has a minor deformation, attack it with a Dremel or round file. A lot quicker and more practical than sourcing an exchange replacement unless the LHS has another Sky Raider box in stock. If it's seriously deformed, just return it to your LHS. WM offer a replacement parts warranty, and the Oz distributor of WM, HobbyHQ are much more supportive of LHS customer complaint than that opposition crew in Melbourne.
My recommended World Models bung insertion and testing technique.
- Have the expansion screw as loose as possible, but still inserted sufficiently as to just retain the inner plate.
- Preferably using *rubber* grease, apply an ultra thin coat both to the bung and to the tank neck.
- Insert bung and tighten screw. Don't overtighten and distort bung.
NB: IME you have to finesse the tension a little better with WM bungs due to the lack of a secondary fitted cap over the neck a la DuBro or Sullivan units. However, *provided you tension the bung right*, the std WM unit proves itself just a reliable in practical service IME.
- Seal vents with silicon fuel tube and test tank in water filled sink for leaks. If bubbles are seen, tighten bung screw some more with incremental finesse until air stops leaking from tank.
If that doesn't work for you, then either the unit IS porked OOTB or you should find another hobby.
Good luck. WM are the best ARFs in the marketplace today and their hardware including tanks stands up to the in-service reliability test. I appreciate the Sky Raiders are their budget priced offering, but I couldn't see WM allowing their reputation to slip on what is essentially a intro to the hobby model targeted at newbies.