Drill Selection, Feeds and Speeds For Hard Bolts and Screws Questions?

Jun 07, 2006 1 Replies

Hi my name is Chase I'm new to this forum and do not have much knoledge about drill selection. So I thought I would ask the experts. I sent a fool out to pick up a couple carbide drills and he came back with 5 cobalt parabolics. I've broken three on the last three bolts and needless to say I'm fed up with them. I buying Carbide like I wanted to begin with.



My setup was clamping bolt in a tilting rotory table on a knee mill Center drilling with a #1 center drill hand plunging. drilling with #55 cobalt drill hand plunging spinning at 1500.



The handbook says I should be spining 2800 to 4000 I am going to go higher and lower to see if that helps.



I am debateing Strait Fluted carbide drills vs. Regular fluted carbide



135degree vs. 140degree

I would also like to know what you suggest for a spindle speed for a 3/64" drill a plunge rate



I also have a a couple of 3 axis CNC mills at my disposal the spindle speeds are limited to Manual knee mill 3600 Milltronics partner ~7000 I think HASS VF-4 ~8000 I think on the CNC mills if you think I really need to use them what would you sugest for a drill cycle peck depth, retract... I am not a very experienced cnc machinist (~100hours) but I am comptent and would appriciate any thoughts and sugestions regarding setup.



Thanks Chase



"Chase" wrote in news:1149655346.005157.191230 @i40g2000cwc.googlegroups.com:

Not knowing what the bolt is made of and how hard it is doesn't help. I would guess a medium carrbon steel somewhere in the mis 40's Rc. So I would run at 75 SFM and about .0002" IPR. Drilling hard steel with a small drill is a tough task by any measure. As far as drill point angle and flutes go, I would think that you'll be better off with a standard 118 degree point and a standard flute.

Don't dwell and don't feed too hard. IOW, use the CNC machines. Unless you have a friend with a hole popper. That'd make short work of the job.

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