Was emptying out the chip bin at the shop yesterday and somethig clunked louder than chips should. Dug around and pulled out a broken tool holder block, the kind with the locating pins and cap screws. A whole chunk of it is just gone, sheared right through the mounting hole, and the fracture face looks rough and grainy like it snapped in one go instead of wearing out. Here's what's bugging me. That's a brittle break, right? Not something that bends slowly first. So either someone really cranked something down wrong, hit it with the machine, or the thing was heat treated badly from the start.
The other mystery is why it ended up in the chip bin at all. If it broke in service I'd expect it tossed in a drawer or on the bench, not buried under a week of swarf. Makes me wonder if it broke somewhere else entirely and someone just wanted it out of sight. Anybody seen a failure that looks like that? Trying to figure out if I should be checking our other holders for the same problem.