So I'm in my final year of a furniture design course and I've committed to building my thesis piece entirely from steel, which sounded way smarter six months ago than it does now. The design is basicly a narrow tower shape, close to two and a half metres tall, with shelves let into one face. The uprights are thin square tube because anything heavier would look clunky, but that's exactly the problem.
Every time I tack a shelf in place the frame seems to pull out of square a little. I clamp everything down on the flat table, check it with a square, weld a bit, and something shifts. Then when I flip it to work on the other side it gets worse. Is there a trick to the order you weld things in? I keep hearing people talk about stitching instead of running continuous beads, and about jumping around to spread the heat, but I can't tell what actually matters versus what's just habit. Also curious whether it's realistic to expect a big welded frame this size to come out dead straight at all, or whether you just build in a bit of adjustment at the feet and call it a day. Any war stories from similar builds appreciated.