Iggy, I've cleaned and sharpened taps by hand for around 40 years. Unless you're using them in volume commercial work, it's probably quicker than using power. That is, unless the taps are really shot.
I use a hand-held bristle brush to clean them, and (usually) paint thinner as a solvent. I sharpen them by clamping them in a vise and running a round slip down the gullets, leaning on the cutting side. My slips are in two grades of aluminum oxide and hard Arkansas stone. I have around twenty of them in different sizes and shapes.
It's quick, if you don't let them get too bad. You'll kill a lot of time if you can see rounding on the cutting edges with your naked eye. That's when I'd send them out, if I did that much work with taps. But if they're too rounded, they're shot. You'll never get a true size out of them again.
Ed, keep in mind that they are tapered pipe taps. They are not straight. "True size" does not make as much sense for a tapered tap, if you think about it.
I will go today to a tool grinding place and I will price sharpening them. I am sure that it will be cheaper than me doing it by hand.
I will then sell them as "resharpened taps, ready to be used".
Perhaps not, but uneven metal removal will make some flutes cut deeper than others.
I got an acceptably sharp edge by grinding the (formerly) curved relief between centers on my surface grinder, with a spring finger locating the gullet side of the edge. Grinding either the taper or the gullet doesn't affect the thread diameter on a straight tap since it only moves the tapered cutting surface a short ways into the full-form threads. AFAIK these don't have any back relief.
PolyTech Forum website is not affiliated with any of the manufacturers or service providers discussed here.
All logos and trade names are the property of their respective owners.