I have to make a new kick start lever for my bike. The lever will be basically a shaft with a 1/2" dia. 1" long parallel section to a shoulder then tapered from 3/4" down to 1/2" over an 8" length then parallel for 3". The shaft will be heated and bent at the point where the taper becomes the 3" section. The 1" parallel section will be pressed and welded into a boss.
For material I am considering using a half shaft from a Citroen GS I have had 'in stock' for many years. It is very material tough when I did a test turn.
Most motorcycle kick start levers that I've looked at appear to be forged, presumably so the grain of the metal is in the right plane. Normally they don't bend when used!
The question before I spend ages making this is, will the lever made out of half shaft material and after it has been heated and welded, be likely to bend when it is used?
Thanks in anticipation.
John