wleded my first hydraulic cylinder today

Mar 01, 2004 8 Replies

in normal course of operation we re-tube 4 to 5 large construction equipment cylinders a month at work always have the staff welders do the weld out on the finished parts , but they were all out on a emergency repair and this one had to get done , I was pretty happy with the results , tig welded the root and cover passes



its normal working pressure is only 2500psi so we static tested it to 10,000 and held it for one hour like normal proved out fine ,



just for giggles we sent it out to be " radiographed " not sure what that is but the boss said it would tell us how good the weld was ,.


Radiograph = X-ray.

they take an x-ray of the weld, and many types of defects can show up.

well we will find out tomorrow , all the welders are in a betting pool on whether it will pass inspection

did you "dip" the tungsten even one little bit??

yeah I am sure I did , at least once , but that was in the root pass , I hope I got it when I ground the root pass to clean it for my cover pass

well; what happened, now that "we're" on the edge of "our" collective chairs??

well the results are in , I am not a qualified tag welder I had four inclusions " contaminations " in my weld this was on a tube with an od of 4 .375 no voids though

I guess the inclusions were from dipping the tungsten or grit from my grinder ,

most probably from an errant "dipping"; no inclusions is the biggie. at least you used the right rod, and it passed the hydro...

well there were no takers to be in the test room while it was being tested , but it has been on the machine for a couple of hours as I write this and they are moving a lot of rock laden earth it should be fine.

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