Playdough is my favorite medium for building everything! :D
There is the Taylor Paper Glass method. You don't have to us fiberglass if it isn't a structural part that'll have a lot of stress. Any kind of matrix cloth that can soak up polyester or epoxy resin ca exhibit various properties of strength in tension and torsion; muc less so compression (which is why it is often bonded to something, thu composite).
For what you're wanting to do, I'm not certain you even need that. might be tempted just to use poster board and cover it with some chea polyester cloth (dressmaker's lining) and then coat it with polyeste resin (cheaper and easier to work with EXCEPT MEK - take the warning)
-- dapple6
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