It looks like the list is slowing down, so I though I'd post a couple of new messages...
The first is that I've been making my own colloidal silica... I bought a couple of bags of fine-mesh silica from Laguna Clay, a (relatively) local ceramics supply place. I took a couple of big spoon fulls of the silica powder, mixed it with maybe a quart of filtered water, and let it sit for a week. I figure that anything still in solution after a week is going to be colloidal...
The liquid originally had an opaque look to it, like thin paint, and changed to a smoky translucent liquid, just like to colloidal silica I bought. I tried a little bit of it, and it doesn't have as much silica in it as the store bought stuff, but it's much cheaper.
I'm trying again with about half a cup of the silica powder. That should make it have quite a bit more silica in it.
I've used colloidal silica for my new forge, made out of a $10 swap meet air pig, ceramic blanket, two heavy-duty fire bricks, and one Reil burner. I also dusted it with some zircon powder, to help reflect the heat back. It works great! I've been running the propane at 5 p.s.i., and that's plenty for general forging. The fire bricks take a while to come up to heat, so I think I should have used smaller bricks, or lighter insulating bricks. But once it's hot I can dump a pretty big piece of metal in there and it doesn't cool down at all.
At 10 p.s.i. the whole thing glows bright orange, with a little yellow. I've just started trying to weld in it... I can make a poor quality weld at 20 p.s.i. I think it's more my technique that's the problem, but I'll have to experiment some more until I can tell what's really going on.
Well, I have to say, it's been a lot of fun! I'm really looking forward to doing a *lot* more forging...