All,
I have a small milled part made from precipitation hardening stainless 46-
49 Rc.I need to face mill with a small insert cutter, rough and finish mill a slot just under 3/8" wide X 1/16" deep. I also have to mill some small narrow keys with a solid carbide key seat cutter. Probably 4-6 teeth due to small size. I can't use a saw as the keys are flush to the floor of the slots.
Anyway just looking for some speed and feed data and maybe some tool vendors to try. I figure the home made key cutter will run at 90 SFM and maybe a thou or two per tooth (It's narrow). What I'm really not sure of is the end mills. I'm thinking a good coated 5/16" 6 flute end mill for finishing should run maybe 200 SFM and .001" IPT. The part finishes small and fairly thin walled. The finish mill has to put in some external radii using the periphery of the end mill. The end mall has to have dead sharp corners.
Any ideas?