I need to monitor water in fuel. I managed to source a sensor from a company in Italy called Sigmar. its mainly designed for Automobile and hence only comes in 12VDC connection.
How do I connect this sensor to my PLC running 24VDC. Is there a neat solution?
no need to LOL.. that's why Most engineers are thought of as nerds with thick glasses.
Ofcourse i can put a resistor in series but it look like a high school project. And for those of you who work in the petrochemical industry, would this be acceptable?
Very small chance output from sensor would need any changing as most likely
0 to some voltage (1,5 or10) or maybe 4-20 ma if analog output. If a discrete then use a pulldown configuration with resistor back to 24V.
Akheel and other posters need to supply more info on their posts, least give them something to look at and if nothing else will learn something :).
It seems that they make 12-24 V units!
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Overview
Water Signal® is a patented resistive Water In Fuel (WIF) sensor that monitors and detects the presence of water in the fuel feed system of endothermic engines, and is particularly suitable for diesel engines. Sigmar's Water Signal® is vital to helping deliver clean, water-free fuel to your engine.
Sigmar's basics models consist of a single cylindrical housing that is screwed to the bottom of the fuel filter which permits the drainage of any water collected in the decantation bowl. This housing contains the electronics that both measure the electrical conductivity of the liquid contained in the bowl as well as amplify the water level detector's signal and power the warning lamp. Therefore there is no need for connection to an ECU on the part of the client.
The Water Signal® has the following electrical characteristics:
Power supply: 12V-24V * Max. rating: 8V-28V * Drives a maximum load of approximately 3 Watt. It is advisable to use a 2 Watt filament lamp or a LED with a suitable series resistor as a warning lamp. * Type of current: DC * Absorption: 15 mAmp Max. without load
Protection:
Polarity reversal * Supply overvoltages (transient or continuous), load dump, battery disconnection, closing/opening of strong inductive loads * Ground and positive battery pole output short circuits * Output short circuit protection * Thermal
The device can be connected to the rest of the circuitry by means of a
3-pole Fast-on connector of the client's choice.
Sigmar can offer you a whole range of choices such as sensors with: any type of threading you may require, 12 or 24 Voltage, battery positive or negative, mono- or bi-electrode etc. Should you choose to use a mono-electrode sensor, care should be taken to ensure that the metal body of the filter is grounded.
Water Signal® automatically tests its own functioning. Whenever the ignition key is switched on, the indicator generates a two second AUTOTEST signal indicating that the device is operating normally. When water in the filter goes beyond the pre-determined safe level, the alarm is raised by means of a warning lamp and/or buzzer permitting water to be drained out of the system before it affects the engine.
The Water Signal® is available in different models that meet the different needs of every market. Sigmar is the world's leading WIF sensor designer and manufacturer. Should you require a model with a completely different housing design, a different function (e.g. capacitive rather than resistive), that features an integrated drain assembly, etc., Sigmar is easily able to create a WIF sensor that meets your specific needs. Sigmar is able to take a project form the earliest design phases through series producti
You missed it earlier, LM7812, no programming resistors for these, 3 terminal FIXed voltage, LM78xx and LM79xx for negative. Can mount in a 3 terminal molex or amp connector and cover TO-220 with shrink or incapcilate assembly.
If you are not worried about speed of response and assuming it is a digital sensor (ie either On or Off, no analogue output) you could use a relay with a
12v DC coil connected to your sensor's output, then connect +24v from the PLC to one side of the relay contact, the other side to the PLC input terminal (assuming it's a PNP input PLC I/O Expansion card).
If speed of response is an issue use an opto-isolator.
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