multi functional optical inline sensor systems

IPM has developed a number of sophisticated, new, patent pending, stationary, scanning optical control processes, devices and systems
for fast moving webs or fabrics to detect very precise and reproduce their specified product properties in online operation during production.
OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral color sensors, precision line lasers, CCD imagine devices, DSP, ATMEL and INFINEON sensor internal controllers, own firmware, high speed data link, at scanning speeds from 20–500 mm per second, at web widths up to 5000 mm, measuring gaps from 2.0-5.0 mm, optical inline detection of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities ranges from 80 up to 5000 C.U. (Coresta), respective from 50 down to 3 Gurley, position control of micro perforation lines with 0.1 mm accuracy, nano micro pores from 500 nm up to 200 micron diameter by up to 300 pores per cm2. With real time data determining of certain parameters, optical transmission, spectral grades, porosity integrals, envelope curves, internal calculated measuring values.
Thus direct with close loops and feedbacks to the power electronics of fabrics treatment units. Micro perforation or other system makes it possible to compensate any changes in web treatment parameters and their partial locations so that each jumbo roll as well single, quad bobbin sets can be produced quantity and quality controlled without intermediate stops in order of ISO 9001/9002 certifications.
Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet streams, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects, etc. at fast moving webs. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1000 m/min by high repetition rates. That completely independent from base material properties as consistency, coloring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, optical spectral property, gauging thickness weight, moisture content and other known influences.
Applications The electrostatic nano or micro perforation, including Co2 slab fiber yag excimer diode laser, other material going trough or surface treatment is usually used depending on quality at fine, rotogravure or offset printing, holographic or publishing paper, writing, magazine, newspaper, packaging, bonded fabrics, non-woven, filter, coffee, tea, bag, sack, craft, food, fresh fruit, force, reinforce, tipping, cigarette, plug wrap, fiber, facial tissues, toilet, decoration, wallpaper, gift, watermark, towels, bleached dyes shiny or clay, recycling, booklet, bible or other special paper, certain plastic films, foils, coating, laminating, extruding, Polyofine, Polysulfone, Elastomer, textile, Polymer or most of that varied types. It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons cannot be achieved by other process technologies. Material base weights from 10 up 150 grams per m2 by thickness from 5 up to 100 micron are possible to use. Including defect inspection, process automation, moisture vapor transmission rate, abrasion resistance for lamination of waterproof and breathable fabrics.
Our state-of-the-art, industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic, laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labeling, complex production lines or other machines and other production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features.
Specific information by below website links and patent resources.
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Dyne control Described is a method and device for optical inline tough less surface tension control ODSTM-1 by which the fast moving substrate runs through the measuring gap. It’s transmitted with a chromatic beam and spectral selected light source were two optical channels are displaced and polarized by 90 degree to each other. Both optical axles are precise and motor driven shift able in certain angles from 25 up to 65 degree. The spectral light photons, transmission, extinction, absorption grades are detectable by two optical CCD imagine vision devices which are integrate in the sensor case on the other side of the substrate.
Moving substrates means plastic foils, flexible, high-tech films, laminate, coating, bonding, labeling, co-extrusion, BOPP, LDPE, LLDPE, HDPE, MDPE, MAS, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE, DPC, BOPS, Vinyl, Polyester, Wrapping, Olefin, self-adhesive tape, high strength, cross-laminated, adhesive-coated films, reflective or magnetic sheeting, automotive tape products, inkjet media, Polyethylenex, heat sealing, sewing of plastic film, pressure sensitive tapes for the entertainment industry, graphic and specialty arts for general industrial and electrical applications, building or engineering industry, photographs, masking or printable plastic films, flat or corrugated rigid foamed thermoplastic sheets, polycarbonate, acrylic, PETG, extruded or polished cellulose, optical grade polycarbonate, sheets for IR or laser protection, welding filter grade sheets, films for video, imaging, capacitor or thermo transfer applications, Manufacture rolls of thin gauge plastics for the envelope, carton, label and printing industries, foamed polypropylene film with decorative ribbons, binary-oriented polystyrene sheets, multi layer co- extruded film, high impact PVC and PETG, polyimide film, tape and flat films for aerospace automotive medical agriculture marine automotive household commercial domestic construction industry, municipal and leisure applications, clear matt semi-matt finishes or colored, micro- porous membranes for use in alkaline lithium batteries, fuel cells and filtration equipment. By gauges from 10µ to 100µ, fabric widths up to 10,000 mm and web speeds up to 18 meters per second.
Material specific wavelength selection between 1200-1800nm, material specific finger prints, molecular spectral properties, transmission grades, optical angle scanning, Lambert Beersche law determining, ultra low level stray scatter light detection, polarization, slot diaphragms, transverse displacements control the light beams along/far from the optical X and Y axes. The results are extreme scattering, diffraction, NIR, IR, stray light photons generation into the layer areas at both sides of the moving substrate. Their reflected and transmitted light intensities enables the determination by defined formulas and data matrixes the surface tension values in ranges from 28-62mN/m which are direct associate and bond to real static values for Statistical Quality Control (SQC).
And this entirely independent of the material specific influences as like surface consistency, thickness, density, weight, opacity, coherence, filling, stretching, shrinkage, structure, co-extrusion, polar grouping, temperature, intrinsic motivation or viscosity, hydrophobia, hydrophilic molecules, hydrogen, photonics, mol mass, moisture, water steam proof, bi-layer, polymer, patterning, nanostructure, irradiation, isotopic, catalyst, multi atomic, coherence, absorption, photo mask effect, roentgen, X-ray, radiation, resonance bands, REM, TEM, FIC, IEC, ESCA electron spectroscopy for chemical analysis ASTM or ATR method, property, ellipsometry, opto- acoustic photonic liquid effects, pre material treatment as corona, plasma, flam treatment.
Specific information by below website links and patent resources.
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Actual press release Micro-perforation of running webs http://www.flexo.de/download/fga/1-2008/Inhalt_FGA_1_2008.pdf
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Own patents MLL-1 – Micro Laser Line Perforation for hole pattern, perforation design, waves, zigzag lines, packages lines, cryptograms, company logos, holograms, anti counterfeiting, product indicators. Patent pending for process, device and product properties. DE102004012081. LPM-1 – micro laser perforation at wide web material with high power Co2 dual laser beam multiplexers, 200 optical channels, patent grand for process and device DE102004001327. ESP electrostatic nano micro perforation machines for cigarette, tipping, filter, packaging, plug-wrap, sack, bag, food and other paper products, patent grand for process and device DE10328937. Optical online OPSS-1 porovision scanning control system for electrostatic or LASER perforation machines. Patent pending for process and device DE10251610 - China patent grand 200310104764. Optical dyne control at fast moving substrates ODSTM-1. Previous patent application DE19542289.
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Links to patent references http://www.wikipatents.com/gb/2149092.html http://www.wikipatents.com/de/3332886.html http://www.wikipatents.com/de/2918283.html http://www.freepatentsonline.com/EP0460369.html http://www.freepatentsonline.com/7224447.html
EU technology links - A http://www.ircnet.lu/matching/completerec.cfm?BBS_ID=20036&org=391 Micro laser line perforation for web materials such as paper, metal or other substrates and laser application fields in industry (paper, packaging or cigarette industry) and research (Ref: 06 DE NRXE 0FGK ) http://www.bit.or.at/irca/bbsshow8.php?ref1=06%20DE%20NRXE%200FGK&vQuelle=inna.at Micro laser line perforation for web materials such as paper, metal or other substrates and laser application fields in industry (paper, packaging or cigarette industry) and research http://www.bit.or.at/irc/bbs-show.php?ref1=06%20DE%20NRXE%200FIX&vQuelle=&cc=&eoi=NO Optical online porosity scanning system http://www.enterpriseeuropenetwork.at/marktplatz/index.php?file=bbs-show.php&bbsref=06%20DE%20NRXE%200FIP&source = Dual, high power, high frequency switching unit for various perforation or other applications to increase operation frequencies and power levels http://www.enterpriseeuropenetwork.at/marktplatz/index.php?file=bbs-show.php&bbsref=06%20DE%20NRXE%200FGR&source = Offline laser perforation system and machines for wide web cigarette tip paper, packaging paper or other material sheets by using a high power laser multiplexer http://www.enterpriseeuropenetwork.at/marktplatz/index.php?file=bbs-show.php&bbsref=06%20DE%20NRXE%200FGK&source = Micro laser line perforation for web materials such as paper, metal or other substrates and laser application fields in industry (paper, packaging or cigarette industry) and research
EU technology links – B http://www.cri-sud-ouest.net/opportann.asp?Id_ann=9719 http://irc.cordis.lu/showroom/bbssearch_do.cfm?org=1809&MaxRows=100&sectors=005006003 http://www.innovationrelay.net/showroom/search.cfm http://www.ircnet.lu/matching/completerec.cfm?BBS_ID=20036&org=391 http://irc.cordis.lu/showroom/bbssearch_do.cfm?org=1809&MaxRows=100&sectors=001001015 http://www.bit.or.at/irca/bbsshow8.php?ref1=06%20DE%20NRXE%200FGK&vQuelle=inna.at http://www.bit.or.at/irc/bbs-show.php?ref1=06%20DE%20NRXE%200FIX&vQuelle=&cc=&eoi=NO http://www.bit.or.at/irca/iabfrage.htm
technology down loads http://www.microperforation.com/mll-1-laser-perforation.html http://www.microperforation.com/lpm-1.html http://www.microperforation.com/opss-1-optical-online-porosity.html http://www.microperforation.com/igbt-esp-unit.html http://www.microperforation.com/online-perforation-cigarette.html http://www.microperforation.com.cn/ipm-technology.html http://www.deguodaguan.com/ipm/Reports-china.html http://www.deguodaguan.com/ipm/englishengineerreport.html http://www.deguodaguan.com/ipm/optical-dyne-control.html
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更多信息,请联系 IPM - International Perforation Management 国际工程管理公司 high-tech engineering - China – Germany - Thailand Mr. Werner Grosse 威尔那.克罗瑟先生 传真:0049-1212-5-375-17-531 网址:http://www.microperforation.com 网站 : http://www.microperforation.com.cn 网站 : http://www.deguodaguan.com/ipm /
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