ultrasonic speed of Co2 laser beam control

Piezo oscillators or ultra-high scan speeds up to 4,000 Hz or 240,000
rpm with commercial air-bearing motors
REAL galvanometer scanner alternatives, precise laser beam deflection
up to 4 Kilowatt Co2 by high dynamic performances
From 8 up to 15mm laser beam aperture diameter, advantage beam quality
factor M2 less then 0.9 for focus spots down to 60 micron.
Absolute diffraction limits, because small focused spot sizes which
are proportional inversely of laser beam input diameter.
In other words, larger laser beam apertures will produce smaller
focused spot sizes, as especially needed for micro cluster
perforation, drilling and other micro machining applications.
Spin actuator with special optical coating, optimized outer shape,
very precise rotation balance by inner body laser ablation, hollow
body with inner cavities by low mass material condition, excellent
relation of stiffness-to-weight, high hardness, adapted total
vibration free vacuum cylinder case, asymmetrically rotary reflection
cones from 40 up to 80mm base diameter, average mirror surface
roughness lower as 0.1 micron, form accuracy lower 0.01 micron,
operation sequences are precise synchronize with material speed.
Envelope curves of the selected perforation pattern are storage and
calculated by PLC control before single holes and holes groups
supervised during production processes.
Product process advantages enable total different product indicators
and milestones against other laser perforation or material treatment
processes which allows significant product property, trademark
indications, patent claims, unique company features in micro
perforation of tipping, cigarette packaging or other paper or
E.g. wide range of laser perforation groups as common active
ventilation zone to obtain several advances in air stream
distributions into cigarette filter, perfect perforation line guiding
around cigarette filters or other food, domestic, industry products to
assure constant porosity results.
Several pattern or wave line design for different brands, number of
holes or pattern with 10 or 20 per cm length are constant, porosity
range from 100 up to 1,000 C.U., holes sizes from 60 up to 120 micron,
holes densities from 100,000 up to 500,000 holes per second in total.
From 1 up 6 perforation pattern, lines, marks or scripts can combines
a group, perforation hole, pattern quality or porosity remains in
standard levels.
Other web material, substrate or products are treatable in similar
processes, existent laser perforation, treatment machines are able to
modify with new optical, micro mechanical and control elements.
Low investment and finance budget of technical modifications because
exchanges of certain elements, complete devices are adaptable on
existent off-line perforation machines or other laser treatment
handling systems.
Capability to adapt beam divert devices or units at on-line
perforation system at cigarette making machines up 12,000cpm.
Micro laser perforation
Laser perforation in general, possible to perforate by pulsed or
enlarged and focused laser beams are holes sizes from 60 to 200 micron
at holes densities of typical 10 to 30 holes per cm, holes sequences
from 100,000 to 400,000 holes per second at maximal 16 punctured laser
rows, register distribute cross material web width with traditional
systems or machines. Means for cigarette, tipping, plug wrap, filter,
packaging, pack, tear tape, plastic and other material. With porosity
levels from 100 up to 3,000 C. U., normally in web widths from 100 to
500mm at web speeds of up to 600 m/min, depending on porosity and
material consistency in relation to its ability to perforate.
IPM=92s laser cluster material treatment, perforation technology
IPM=92s laser cluster material treatment perforation technology LPM-1 is
patent grant by DE102004001327 operates with quadruple Co2 or other
laser types, beam inputs up to 4 Kilowatt to supply a high power twin
level, vacuum operates multiplexer.
High spins of quad laser beams generates up to 200 individual optical
output channels to supply special made flexible hollow fibers HCW,
HWG, fibre optics, to archive micro perforation rows cross moving web
or static material, combines automatic positioned laser perforation
heads, each with motor driven focus, web speeds up to 400 m/min, web
widths up to 2,000mm, up to 2,500,000 holes per second, jumbo roll-by-
roll production, optical in-line permeability scanner control for
perforation line position and quality, porosity feedback, hi-tech
automation level and other features. Each laser micro perforation
lines can archive 100 up to 1,000 C.U.
Outstanding product applications
For web or sheet material, metal, isolation, foil, film, plastic,
substrate, leather, textile and paper enables now large number of
possibilities for micro hole position, different pattern, design,
wave, zigzag, cryptograms, scripts, marking, scribing, scratching,
tear off lines or others which generates. E.g. optimize air
distribution characteristics into cigarette filters, unique anti
counterfeit piracy indication and not countable product advantages.
Special remark creates fundamentally new product properties, e.g. as
final products for mouthpieces with tipping paper at cigarettes or
other tobacco, packaging, security products, flip off or hinge-lid
Specific indication of brand names to recognizable for everyone and
even for product buyers, if micro design, holes, patterns, holograms
are to see with magnified views only.
Or sensitive touch able as Braille scripts generated by micro cluster
cryptograms or holograms.
MLL-1 targets many existent and new applications with high speed scans
of laser beam divert in horizontal or vertical position.
Sophisticated ultra high speed spins optical divert elements allows
low budget modifications at existent systems and production machines.
Micro-Laser-Line technology means real alternative for high speed
galvanometer scanner to archive micro cluster perforation, pattern
design, waves, zigzag, packages line, cryptogram, company logo,
hologram, anti counterfeit piracy contours for security paper, safety,
bank notes, cards, metal sticker, printing, laminating, coating,
fruit, food, bread, vegetable, agriculture covering, transparent
films, plastic sheets, holographic paper, cigarette, tipping, filter,
aluminum foil, shrinkable film, tear tapes, label, cardboard, matrix,
marking, scribing, automotive, pharmacy, smoking, chemical or medical
products, electronics part, chips, indicators, writing contours or
profiles, embossing or holographic. The patent of devise, process and
product properties are pending as DE102004012081.
Other industry fields
The conception of high power twin level laser beam multiplexer enables
plenty options in other industry application fields as cutting, cut-
off, welding, surface finishing, drilling, ablation, cleaning,
micromachining, polishing, forming, melting, surface treatment,
roughness improvement. Each of 200 single laser beam and coupled
flexible hollow fiber HWG HCW up to 3,000mm length allows treatment
processes or perforation heads for precise, compact, robotic
positioning in X/Y direction of running web or static placed sheet
Automatic PLC controlled processes, equipments and devices enables now
outstanding possibilities in industry, metal, plastic, domestic,
tobacco product, medical, hygienic, wall covering, security cards,
bank notes or food application.
LPM-1 means cluster material treatment at wide web, large area,
surface or whole material treatment, high power twin or quad rotation
laser beam splitter, mirror into a vacuum twin level multiplexer, Co2,
YAG, Fiber, Excimer, UV laser with multiple optical inputs, flexible
hollow fibers, HCW, HWG up to 200 output channels. Material treatment
and robotic handling for stainless steel, ceramic, aluminum, wafer,
glass, ceramic, brass, copper, wafer, silicon, plastic sheets,
titanium, jewelry, silicon, solar, panel, photovoltaic,
micromachining, slitting, rewinding, refining, hybrid laser cutting
machines or stand along systems.
Outstanding Micro Cluster Production Technologies
MLL-1 anti piracy micro laser treatment, line perforation real
alternative for galvanometer or scanner, super-high speed rotate cone
mirror, cluster micro technology for holes pattern, perforation
design, waves, zigzag or packages lines, cryptograms, company logos,
holograms, anti piracy, counterfeiting, security paper, safety, bank
note, metal sticker, printing, laminating, coating, fruit, food,
bread, vegetable, agriculture covering, credit cards, transparent
film, holographic paper, cigarette, tipping, filter, aluminum foil,
shrinkable film, tear tape, cardboard, matrix code, identification,
RFID, tag, marking, scribing, jewelry, automotive, pharmacy, golf,
marina, tobacco, smoking, chemical, medical, product, electronics
part, indicator, porosity contours or profile, embossing,
bioengineering, membrane, filtration, focus, holographic, hinge-lid,
pack. Patent pending DE102004012081.
LPM-1 micro laser cluster perforator, material treatment at wide web,
large area, surface or entire material cluster treatment, cutting,
welding, drilling, ablation, cleaning, melding, high power, ultra high
speed rotate quad or twin laser beam splitter, twin level vacuum
multiplexer, up to 4 Kilowatt laser input, flexible hollow fibers,
HGW, HCW, up to 200 output channels, Co2. Material treatment and
robotic handling for stainless steel, ceramic, aluminum, wafer, gold,
glass, silver, brass, copper, wafer, silicon, titanium, silicon,
solar, panel, photovoltaic, micromachining, slitting, rewinding,
refining machines or stand along systems. Micro cluster perforation
for all kind of paper or specific plastic web material. Patent grant
Nano Micro perforation or other material surface treatment,
electrostatic cluster perforation, micro perforator, for cigarette,
tipping, filter, packaging, plug wrap, Kraft, cement, pet, powder,
sack, bag, fine and other paper, silicon or other coating, certain
plastic film, laminate, porosity from 80 up to 2,500 C.U., from 50
down to 4 Gurley, hole sizes from 50 nm up to 100 micron, hole
densities from 80-260 h/cm2, zone widths from 2.0-6.0mm, up to
16,000,000 holes per Second, web speeds up to 600 m/min, web widths up
to 2,000mm. Patent grant DE10328937.
Twin AC/AC, AC/DC frequency shift converter high power, high
frequency, high voltage, ultra short mega peak current, electrostatic
nano or micro cluster perforation, ignition, sparking, arc, cigarette,
tipping, filter, fine, packaging, paper, plug-wrap, sack, bag, Kraft,
food, plastic film, foil, textile, fabrics or other product, switching
converter, compressor, emergency, train, ship or vessel power supply,
generator, fuel cell, upward, downward, frequency shift switching
unit, stabilizer, soft starter, vector, phase, inverter, servo system,
motion, stepping, machine, asynchronous, standard, motor, torque,
automation, remote, gas, slab, laser, diode, stack, fiber, fibre
optics, beam, material, hybrid, plug-in, battery, renewable, energy,
medical equipment, membrane, filtration, robotic, photovoltaic,
industrial automation, drives, IGBT, MOSFET, FRETFET, HVFET, tube, rf,
hv. Patent grant DE10328937.
Online OPSS-1 porosity vision scanning control system permeability
cluster control for electro static or laser micro perforation
machines, multiple color sensor head, spectral intensity, DSP, FPGA,
CCD, line, precise, laser, position, material finger print detection,
VIS wave length, opacity, defects, inspection, image control, scanner
systems, process software, line, camera, vision control, filter,
tipping, cigarette, book, packaging, magazine, bible, wall, Kraft,
paper, coffee, tea, food, co-extrusion foil, film, agriculture,
cement, domestic or other moving fabrics or web material. Patent
pending DE10251610, China patent grant 200310104764.
In-suit dyne or surface tension control ODSTM-1 at fast moving
substrate, plastic, film, foil, tear tape, laminate, co-extrusion,
spectral, extinction, monolithic, sensor, analyzing, Subangstrom,
roughness, measurement, wavelength, wobbling, stray, light, beaming,
water drop, angle, inspection, corona, plasma jet, laser, IR, NIR,
scanning, monolithic spectrometer, photonics, spectral, properties,
reflectometer, scatterometry, ellipsometry, opto, acoustic, basic,
weight, techniques, corona, flam, gas treatment. Previous patent
application DE19543289.
Patent references
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IPM- International Perforation Management
high-tech engineering - Asia - Europe - Asean
Mr. Werner Grosse
Tel./fax : 0049-3212-5097465
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