Ok. I have picked up a Hardinge HNC lathe for "free". I will put some pics up soon. Downside is that it got stripped down, ballscrews are gone, lots of parts missing, ... :-(
The plan:
-use Mach 3 + Geckodrive GREX G100
-use step+dir digital brushless servo motors+drives for axes (I have some brushed DC motors that might work if I decide to go with G320 drives or something of the sort)
-use step+dir digital brushless servo motor+drive for spindle so I can index (C axis)
-mount a longer travel ballscrew for X
-create a Y axis with live tooling (idea for future)
-use ballscrews and encoders that will provide a positioning resolution of 0.00005" (0.2" pitch ballscrew + 1000 CPR/4000 PPR)
-turret indexing? Ugghhh... that's the part that scares me... I have some 24V air solenoid manifolds. Apparently the HNC uses an air cylinder to lift the turret, an air motor to spin it, and an encoder to tell turret position.
Questions:
-Should I go brushless? the cost of drives and motors seems like it might be prohibitive, but I like the idea of brushless.
-What power? I was thinking ~1KW or so, 3000+ RPM
-For the spindle, I was thinking about using a 4+ HP servo motor with encoder, geared up 1:2 so I could get 6000 RPM or so on the spindle, and driving it with Mach step+dir spindle. 7.5HP?
-Best way to go about making the turret work?
-Got any digital (step+dir) brushless drives and motors for sale?
-How many parallel ports should I use? What inexpensive (and good?) PCI LPT cards exist that work well with Mach 3?
-What is a good soruce for MPGs for use with Mach 3?
-Comments and suggestions?
Parts missing and wanted:
-ballscrews (X and Z) (0.2" pitch, >= 3/4" diameter)
-turret top plate (8 position)
-CNC control (thank goodness for that! Didn't want old junk :-)
-ballscrew bearings
-1000 CPR encoders
-...
Parts I have:
-cabinet
-headstock
-2.5 HP motor
-parting tool
-looks like it might have parts for a parts catcher
-Gusher coolant pump
-sliding enclosure
-...
Thanks!