How I handle soft pith in antler handles without cracking them

Nov 01, 2026 Last reply: 2 days ago 3 Replies

First reply

cedar_mule_1987

Did a bunch of elk antler handles this way last winter and the flat-ground bit tip is absolutely the difference maker. I broke two blanks before someone told me about that, the pith would snag and spin the whole crown out of the vise. Now I chuck the bit in low on the drill…

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Yeah, drill it out. That crumbly core will keep compressing forever no matter how much epoxy you think you soaked into it, and you'll end up with a handle that feels loose a year later. I drill the bulk of it with a regular bit, then switch to a rasp or a half-round file to clean up the walls so you've got solid white bone all the way around. Here's the trick that saved me a bunch of ruined handles: grind the tip off your drill bit so the flutes cut flat instead of grabbing. Antler pith grabs a sharp point and yanks the piece right out of your hands, especally near the end of the cut.



Leave a rough interior, don't sand it smooth. Epoxy keys into those little ridges way better. I mix a slow-cure epoxy, thicken it slightly, and add a pinch of brown coffee grounds so the fill doesn't glow white against the bone if any squeezes out at the pins. Pack it in with a dowel, trowel style, working from the bottom up so you don't trap air pockets.



Then just walk away from it for a couple days before you shape anything. Rushing the cure is how you get voids.


Did a bunch of elk antler handles this way last winter and the flat-ground bit tip is absolutely the difference maker. I broke two blanks before someone told me about that, the pith would snag and spin the whole crown out of the vise. Now I chuck the bit in low on the drill press and just kiss the tip on a belt grinder for a second.

One thing I learned the hard way over on moose and whitetail crowns: dry that pith cavity out good before you ever mix epoxy. I'd pack a handle full and a few months later tiny bubbles would weep out around the tang. Now I set the drilled blank on a windowsill over a heat register for a week, sometimes drop a low-watt bulb in the box with it. That crumbly stuff holds way more moisture than it looks like it does. Curious if anybody else bakes theirs out, or if I'm the only one still doing the old-window trick.

Mostly a wood scale guy so far, so this thread is a bit outside my lane, but I scored a couple deer crowns from a hunting buddy and want to give this a shot. Question on the drilling part though, is a hand drill doable or is a press pretty much required? I've only got a cheap cordless and I'm picturing myself wandering all over the inside of that cavity. Also curious if the coffee grounds thing changes the cure at all or if it's just for color. Feels like a dumb question but the whole antler side of this is new to me.

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