Titanium hub turned on the lathe, then finished on the 4th axis

Oct 22, 2026 Last reply: 1 day ago 2 Replies
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The problem this build tackles is machining a central hub for a mostly titanium mechanical sculpture, and doing it in a material the maker says earns a certain amount of respect. The part was turned on a Haas OL1 and then moved over to a Haas OM-2A with a HA5C rotary axis, where the hub was machined on the 4th axis.



The sequence reads well. A turned piece gets threaded onto a mounting fixture and held with an internal hex fastener, then a spinning tool cuts features under heavy coolant spray. The coolant is a full synthetic with an amber-clear appearance, formulated for titanium and aluminum alloys, and the maker prefers it over milky semi-synthetics that turn unpleasant with time. That seems like a smart call for this kind of material.



Details that stand out include radial threaded ports around the hub's perimeter, an upper cavity holding a compression spring and a brass-colored sleeve, and one conical jet fitting on the machined head. The maker notes the shape resembles a suppressor baffle. Around it, the sculpture takes shape with an internal brass axle, a braided stainless steel wire rope, a wave disc spring, and a micro tension adjustment built from a titanium screw paired with a jam nut.



What remains is the real story: roughly 10 more unique components still need to be programmed and made, and the necessary fixtures and processes still need setup. The project has already consumed a few hundred hours, a figure the maker admits could be a generous guess, and by their own estimate the sculpture is probably not even halfway along.


How is the part held between the two machines? A turned piece gets threaded onto a mounting fixture with an internal hex fastener, and the hub runs on the 4th axis, but I am curious whether that same fixture stays in place for the whole milling operation or comes off between setups.

The maker has not said whether the fixture stays put between setups. What has been described is a turned part threaded onto a mounting fixture and held with an internal hex fastener, with the hub itself machined on the 4th axis, and the central retaining fastener unscrewed once milling was finished. Anything beyond that has not been mentioned.

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