Hi All,
I've a bit of a quandary. I'm making a replacement part for a damaged tubing bender. The part (of soft steel) will initially look much like a pulley. I will use 3 1/2 in rod material. Problem: once I face the end and cut the U-shaped channel, how do I face the remaining end once I've removed and sawed off the part. Also, I don't want to part the piece on the lathe, as I have enough problems parting aluminum, let alone steel. Anyway, either way I part it I still have to face off the remaining end. The idea of chucking the machined portion doesn't provide enough room and there won't be enough strength in the sides about the grooved channel to support chuck mounting. Thanks for any and all input, Jim