My Fadal mill showed me by the cuts it was making that the spindle needed to be trammed. I have a lot of good machine shop inspection equipment. I can easily, repeatably, and accurately measure down to 50 millioniths of an inch. Not so easily but accurately and reapatably down to 20 millionths. I have several standards for lengths. My best set are the ceramic gauge blocks. The maximum deviation from nominal size of any of the blocks is +3 millionths of an inch except the 4 inch block which is +4 millionths. Most are only + 2 or less millionths. I have indirectly seen temperature changes by measuring lengths. Anyway, back to the Fadal. After leveling the mill according to the Fadal manual instructions with a precision level to better than .0005 per foot I checked the table flatness in the six spots corresponding to the spindle retaining bolt locations, again following the Fadal instructions. Then, using a tool that Fadal recommends, I set about to tramming the spindle. The Fadal manual says to tram to better than .001 in 12 inches and that Fadal Techs usually tram the spindles to .0005. So I figured I would make mine better. Finally, after fussing with the damn thing for hours and hours I got the spindle tram to just slightly better than .0004 in 12. The problem is that the error is so magnified by the measuring tools that .0004 looks like a huge amount. And barely touching anything moves the indicator. I checked and re-checked and so on for the next day just to make sure the machine wasn't going to settle and change the tram. Since I can see tiny changes it makes me want to get the machine even closer. But it's not practical. I am sure that after making some cuts the spindle tram will change. And I have the tools and knowhow to measure the tram error. So I have to resist the temptation to check the tram because I know it will never end. It's the same with parts I make. I check 'em, see an error, change an offset, see another error, change another offset, and all the while the parts are within .001 and the tolerance is + or - .005. It's like a disease. It also affects me when I start to optimize programs to shave of smaller and smaller increments of time. At least now that the spindle is in proper tram the cuts look much better. I am milling some brass door furniture that has large flat surfaces inside pockets. These surfaces will be polished to a high shine so the cutter marks must be able to be removed easily. So it's a purely cosmetic thing but since the pockets can't be sanded on a surface plate to remove cutter marks the cutter marks must be removable with only tripoli or E5 emery on a buffing wheel or point. After tramming the head the parts are now coming out the way I want. Eric
- posted
8 years ago