My HF $60 drill press has a keyed Jacobs chuck held on the 33JT with an M6x1 pan head Phillips machine screw. I tried a socket head set screw but it caught the jaws. I do VERY light milling with it.
Like 0.005 down feed on a 5/32 inch end mill slotting Al, or 0.002 down feed on a three tooth carbide wood surfacing cutter facing a 1/2 inch wide piece of Al. If I had some Mg, I could do a bit more.
I did my latest job, a dental casting articulator frame condyl joint emulator race, in a lot of two, by sawing most surfaces, and even to do that, I had to use an EPL was as a lubricant to prevent siezing. Just trying to round off a
3/8 square by only 1/4 inch depth, using a small end mill and rotating the work, took a long time and was subject to chatter, and that was taking 1/16 inch cuts or less inward while the work rotated around the center of the 3/8 square.Yours,
Doug Goncz (at aol dot com) Replikon Research
Replikon Research researches replikons, which are self-reproducing configurations of non-living matter in environments that support replication, analogous to organisms living in ecologies.