Hi all,
So, I've got some tools in mind I'd like to make. All indexable carbide-insert type stuff. Possibly some end-mills, some shell-mills, some side-milling cutters, boring bars, etc., etc... So, what makes a particular ``tool-steel'' a ``good'' choice for such stuff? Here are some properties I'd like:
Minimal on the rust over the years. I've got some tools made back in the 40's that don't seem to have any rust on them. I've got this old milling machine that was made around the same time and most surfaces (including the ones I could tell were just completely neglected for many, many years when I got it) don't seem to have any real rust on them. Just sort of a ``patina'' on them. What kind of material is this stuff? I can't believe they used any kind of stainless...
Stands up to abuse. If the tool is dropped, I'd like not to have to throw the thing away 'cause it's got a dimple in it that throws all the tolerances out. OK, so maybe have to throw away the one insert that took all the shock, but so be it. I don't want the stuff to get all bent out of shape 'cause some bone-head takes a cut that was too heavy, or worse yet, has a minor crash with the tool. I don't want a tapped hole to strip 'cause some ape hunkered a screw down too tight. You know, general abuse. Stuff that shouldn't be allowed to happen, but sooner or later usually does...
Light on the special processes. I'd like to avoid heat-treatment, grinding and all that, if at all possible. I've got a mill and a lathe, and I'd like to stick with just those as long as I can.
Machinable. More's better, of course, but hey, given my other constraints, I'll take what I can get.
So, am I living in dreamy-land? Does anything fit the bill for at least most of the above? Anyone have any other properties I've missed? Anyone have a supplier in mind for whatever stuff they like? Of course, cost is a factor, but only after a certain point. I probably don't care that much about the cost, within some window. I'd rather make some really exceptional quality tools with just breathtaking performance that will provide a lifetime (or even generations, if possible) of faithful, hard service than save a dollar or 5 on each one...
I guess what I'm getting at is when you find some tool you you like and decide not to get it because you find out it is made made of some inferior material, you say to yourself, ``I might have bought that if only it had made of ...'' what?
Comments to the tune of ``just go buy the stuff'' will be redirected to /dev/null. I've got my reasons...