If you'll permit me to persevere a bit longer I think, while perusing the Glacier catalogue, I've just hit on a bit of a brainwave. White metal camshaft bushes. These are one piece steel backed bushes designed to be just pressed into a bored housing. Much easier to design for than trying to fit two separate big end shells. There are hundreds of different sizes in the range 1" to 2".
In just a couple of minutes I've found a Fiat one for a shaft 1.495" which would fit nicely if the shaft was built back up with chrome and a Seat one for a shaft 1.485" which would just 'suit you sir' with the shaft ground down a tad to clean up the wear.
All you have to do is bore the headstock to size or make a mild steel adaptor ring which the bearing presses into and then fit the lot into the headstock if that is already much bigger than the bush o/d. Any wear and you just pop a new bush in. If you want more bearing length stack a couple together. They all vary in length and o/d but for example both the above two are 15mm long and fit into a 1.650" housing.
Anyway, I'll leave you to it if you're putting the project on hold for now but if you decide to go ahead again anytime we'll all be here no doubt.