Just holes. The things you need stock for to keep apart.
Just holes. The things you need stock for to keep apart.
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Holes are US! Drilling holes in hardened tool steel 50-60Rc? I would not recommended it CNC machines. Thats a good process for a "hand job" - using a drill press/ Bridgeport by hand. What were you thinking? Its always fun adding Ko's after the mold is finished. With the advent of "hole popper" EDMs, piece o cake. Those sob's can burn a hole quicker than shit. Problem is they are not accurately sized, require jig grinding/TWEDM or maybe lapping for finish. Otherwise drill'em finished with what we call a Do-Drill. Solid carbide spade type. They can be shop made on a Deckel cutter grinder or bought. I think SGS makes them, sold as reamer-drills?
End hardened steel drilling 101
ote:
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Having trouble displaying this Go to
December 2009 The Knowledge-Sharing Newsletter
in this issue
FEATURE STORY Poly-Ject
POLY-JECT: DELIVERING HIGH QUALITY TOOLS
As seen in the December issue of Today's Medical Developments.
FEATURE VIDEO
New Machining Strategies in CimatronE 9.0
CIMATRON TRAINING CLASSES
View Cimatron's New Year training class schedule.
QUICK LINK
View Cimatron's GibbsCAM product line for production
Join our mailing list!
Greetings!
Innovative thinking and investing in advanced technologies will lead many businesses on the right track for a successful 2010. With unexpected brightness amid a gray economy, now is the time to create your path to recovery.
Continually increasing capital investment in cutting-edge technologies is a significant aspect of Precision Aerospace's business strategy. By focusing on advanced technologies such as 5-Axis and EDM, the company is able to consistently reduce cycle times and improve quality, laying a solid foundation for financial growth.
Sometimes, a seemingly simple switch in the materials used can have a dramatic impact on your bottom line. Moving to aluminum in place of steel, for example, is saving some shops 5 - 10% of their costs. This is the opportunity to evaluate what changes your company can make in the coming year to create similar savings for your business.
Planning ahead for the New Year can be a challenging task, especially following the recent economic volatility. Fortunately, economists at the Fabricators & Manufacturers Association, Intl., have identified several factors that may help inject some clarity in predicting the business climate over the coming months.
Enjoy the issue and Happy Holidays!
Lisa Sterling Director of Marketing Cimatron Technologies, Inc.
Unexpected Brightness Amid a Gray Economy sun
Good ideas are out there for us to pick and make use of. How to be innovative.
Shop Goes Vertical and Soars Ahead vertical
Through vertical integration, this shop continues to diversify and expand process capabilities to better serve its customers. Secrets of success.
MOLD MAKING FOCUS Aluminum Mold Expertise Offers Automotive Opportunities plastics car
Expertise in designing, building, maintaining and repairing aluminum molds for high-volume automotive applications gives this moldmaker a competitive advantage. Opportunity in Aluminum.
DIE MAKING FOCUS Metal Fabrication in 2010: A Wildcard Year cards
The Fabricators & Manufacturers Association identified several factors that may help us better predict the business climate over the coming months. Read their predictions.
email: snipped-for-privacy@cimatrontech.com phone: (248) 596-9700 web:
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Greetings!
Cimatron Offices Closing for the Holidays
Please note that the Cimatron offices will be closed to observe the holidays, December 24, 25 and January 1.
Please log your support questions via the support section of the Cimatron website. Wishing all the best to you and your family during this holiday season and a prosperous and Happy New Year!
- Cimatron Technologies
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Cimatron Tooling Tips Webinar! Greetings!
Join us on Wednesday, December 23rd, for our monthly Tooling Tips webinar designed to help you get the ultimate performance out of your Cimatron software. Start saving time and increasing productivity by attending our monthly webinar. If you have already registered, you do not need to re-register. December Tooling Tips Webinar Event Details computer hardware Date: Wednesday, December 23rd Time: 2:00pm - 3:00pm EDT Topic: CAM I - Stock & Roughing Procedures
*Note - this is a repeat session of the CAM I user group meeting held in recent months. Register to AttendContact Information email: snipped-for-privacy@cimatrontech.com phone: (877) 596-9700 web:
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ATT: JB! Topic: Automated Drilling in Cimatron
Join us on Wednesday, January 20th, for our monthly Tooling Tips webinar designed to help you get the ultimate performance out of your Cimatron software. Start saving time and increasing productivity by attending our monthly webinar and get the best out of your software. January Tooling Tips Webinar Event Details computer hardware Date: Wednesday, January 20th Time: 2:00pm - 3:00pm EDT Topic: Automated Drilling in Cimatron
Register to Attend
Contact Information email: snipped-for-privacy@cimatrontech.com phone: (877) 596-9700 web:
-- \|||/ (o o) ______.oOO-(_)-OOo.____________________ ~ Gil ~ the self proclaimed IT13=A9=AE king
rote:
Last Chance to Register for the January Tooling Tips Webinar
Cimatron Tooling Tips Webinar! Greetings!
Join us today for a Tooling Tips webinar designed to help you get the ultimate performance out of your Cimatron software. Start saving time and increasing productivity by attending this informative session. If you have already registered, you do not need to re-register. January Tooling Tips Webinar Event Details computer hardware Date: Wednesday, January 20th Time: 2:00pm - 3:00pm EDT Topic: Automated Drilling in Cimatron
Register to Attend
Contact Information email: snipped-for-privacy@cimatrontech.com phone: (877) 596-9700 web:
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-- ~g~
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Having trouble displaying this e-mail? Go to
January 2010 The Knowledge-Sharing Newsletter
in this issue
FEATURE VIDEO e9
Reducing Delivery Times with CimatronE 9.0
THE Solution for Mold Makers
View the presentation.
FREE WHITE PAPER
Capitalizing on the Growing Demand for Micro-Milling
Download now.
CIMATRON TRAINING CLASSES
View Cimatron's training class schedule.
QUICK LINK
View Cimatron's GibbsCAM product line for production
Join our mailing list!
Greetings!
Being a leader in today's manufacturing industry requires you to be a technology pioneer. Even states are taking strides to become technology leaders with innovative improvements, such as Ohio in the case of green energy.
Pioneering shops are now turning to advanced technologies like micro milling to meet the new demands of producing micro-sized products. However, there are many aspects to consider before committing to this growing market. Less forgiving than traditional milling, each machine and its components must be suitable to the unique requirements of the task at hand. And, your choice of the size of the machine you are purchasing can have a dramatic affect on the level of production you will be able to achieve. Download this free white paper to learn more ways to capitalize on the micro milling opportunity.
The cyclical path of global outsourcing is making its way back to the US. Following unsatisfactory experiences and mounting frustration in recent years, U.S. mold makers are increasingly seeing projects coming back from offshore and making a strong case for the value advantage of building molds locally.
Die makers and fabricators also reported positive news at the recent
2009 FABTECH=AE Intl. & AWS Welding Show. Though some had different approaches to surviving the down economy, they all are focusing on one thing now - preparing for the recovery.Enjoy the issue,
Lisa Sterling Director of Marketing Cimatron Technologies, Inc.
Leading the Way to Energy Independence green energy
Ohio's strong commitment to advanced energy makes it a leader in the development of the green economy of the future. Steps taken.
Good Vibration (Control): Small vs. Large Machines size
Different approaches to countering vibration. Learn more.
MOLD MAKING FOCUS U.S. Molds: The Value Advantage money
U.S. moldmakers are increasingly noticing projects coming back from offshore. It's making more dollars and sense.
DIE MAKING FOCUS On the Cusp of Recovery On the cusp of recover
2009 FABTECH=AE Intl. & AWS Welding Show attendees cut through the fluff and focused on what matters. Preparing for the recovery.email: snipped-for-privacy@cimatrontech.com phone: (248) 596-9700 web:
-- ~o~~o~~o~~o~~o~~o~~o~~o~~o~~~o~~ Some people make things happen.... Some watch things happen... While others complain it can=92t happen ~o~~o~~o~~o~~o~~o~~o~~o~~o~~~o~~ ~g~
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Webinar: Capitalizing on the Growing Demand for Micro Milling Greetings!
Toolmakers around the world are looking for new ways to revive their businesses.
The fast-growing micro-milling segment opens up new opportunities for mold makers to enter a lucrative market niche and differentiate themselves from lower-wage competitors.
At the same time, with sub-micron tolerances and tool tips that can hardly be seen by the naked eye, micro-milling presents mold makers with numerous challenges.
Agenda & Speaker
Attend this free webinar and get practical tips that will help you overcome the challenges and make the most out of the micro-milling opportunity.
If you have already registered, there is no need to re-register.
Speaker: Hari Sridharan VP of Engineering & Business Development Cimatron Technologies, Inc.
Date and Time
Date: Thursday, February 18, 2010 Time: 2:00 PM EDT Duration: 1 Hour Place: At your desktop (over the web) Cost: FREE Register for this Event NOW! Cimatron
26800 Meadowbrook Suite 113 Novi, Michigan 48377 Phone: (248) 596-9700 Email: snipped-for-privacy@cimatrontech.com Web:-- \|||/ (o o) ______.oOO-(_)-OOo.____________________ ~ Gil ~ the self proclaimed IT13=A9=AE king
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Cimatron Tooling Tips Webinar! Greetings!
Join us on Thursday, February 25th, for our monthly Tooling Tips webinar designed to help you get the ultimate performance out of your Cimatron software. Start saving time and increasing productivity by attending our monthly webinar and get the best out of your software. February Tooling Tips Webinar Event Details computer hardware Date: Thursday, February 25th Time: 2:00pm - 3:00pm EDT Topic: Surfacing Register to Attend
Contact Information email: snipped-for-privacy@cimatrontech.com phone: (877) 596-9700 web:
--------------------------------------------------------------------- Hmm not seeing many other software manufactures doing such? wonder why?
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cimatron
February, 2010 Cimatron Tooling Tips! Greetings!
Welcome to Cimatron Tooling Tips! This is a monthly email with information that will help you optimize your Cimatron products.
CimatronE Version 9 Service Pack 2 Available e9 Cimatron Technologies has recently finished testing a new patch for Version 9. Service Pack 2 is complete and will be shipping on CD to all customers at the end of the month. Sp2 contains numerous new fixes. For some specific issues the Cimatron support desk can direct you in how to download the components that make up Sp2 for immediate use. Tips & Tricks by the Cimatron Support Staff
Tip #1 Extra notations have been added in Version 9 to make creating and tracking parametric relations much easier. When in Quick Edit mode, the notations below are displayed at the end of a dimension. You can see them when creating a relation or trying to understand relations created by another user.
Tip #2 Pre-defined catalog parts are a great time saver for design. But when catalog tables get very large, finding a specific part can be a challenge. To help out, Cimatron provides several sorting options. Clicking on the top of each column will sort the parts by the column=1As dimension. You can also use the input boxes at the bottom of each column to filter the parts by the specified size. The lookup results will even include table cells containing your filter criteria inside list values. If the exact size is not found, it will pick the closest row available, and create a non-standard component based on your requested size.
Tip #3 When drafting, either a sheet or a view can be active. It is important to understand the differences between the two. Working with the view active is recommended when creating a geometry that will be either trimmed or constrained to other view entities. It is also the preferred mode for drafting symbols that will move with the view. Switching between sheet and view modes can take time, so Cimatron will often make a smart assumption for you. For example, a Dimension will belong in the view where it was built, even if the sheet was active. Likewise, notes and balloons will be assigned automatically to a view, as long as they have a leader that touches an edge in the view. Without any leader, notes and balloons will remain in the current active mode, which would often be the sheet. You may also move a note or balloon from the sheet into a view by attaching the leader to an edge, which will trigger the assignment to the view. The view assignment will be retained even if you remove the leader later on.
Tip #4 New in Cimatron E9.0 are tools for creating Product Manufacturing Information (PMI). These PMI functions are used in a 3D environment to capture manufacturing information that conforms to the ASME (American Society of Mechanical Engineers) Y14.41- 2003 standard. They are 3D annotations, such as text and dimensions of many types. Other symbols for tolerances and surface finishes are planned for future releases. PMI annotations can be created in any active part or assembly and are also viewable when the models are included in drafting documents.
February Tooling Tips Webinar computer hardware Join us on Thursday, February 25th, for our monthly Tooling Tips webinar designed to help you get the ultimate performance out of your Cimatron software. Start saving time and increasing productivity by attending our monthly webinar.
Topic: Surfacing
Register Now computer hardware Join us on Thursday, February 25th, for our monthly Tooling Tips webinar designed to help you get the ultimate performance out of your Cimatron software. Start saving time and increasing productivity by attending our monthly webinar.
Topic: Surfacing
Register Now Do You Have a Tip to Share? share Your tip will be reviewed by the Cimatron technical team; if published, you will earn the recognition of your fellow toolmakers. Submit your tooling tip here.
Contact Information email: snipped-for-privacy@cimatrontech.com phone: (877) 596-9700 web:
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March, 2010 Cimatron Tooling Tips! Greetings!
Welcome to Cimatron Tooling Tips! This is a monthly email with information that will help you optimize your Cimatron products.
March Tooling Tips Webinar computer hardware Join us on Wednesday, March 24th, for our monthly Tooling Tips webinar designed to help you get the ultimate performance out of your Cimatron software. Start saving time and increasing productivity by attending our monthly webinar.
Topic: Prepping parts for use in NC.
Note - if you have already registered, there is no need to re- register. Register now. Tips & Tricks by the Cimatron Support Staff
Tip #1 New in Cimatron E9.0 are tools for creating Product Manufacturing Information (PMI). These PMI functions are used in a 3D environment to capture manufacturing information that conforms to the ASME (American Society of Mechanical Engineers) Y14.41- 2003 standard. They are 3D annotations, such as text and dimensions of many types. Other symbols for tolerances and surface finishes are planned for future releases. PMI annotations can be created in any active part or assembly and are also viewable when the models are included in drafting documents.
Tip #2 Prior to version 9.0, defining lines to a reference face required manual selection of the relevant reverence face for each line. This was not only time consuming; it also didn't support automatic propagation of changes to line location and reference faces. Cimatron E 9.0 supports definition of multiple lines to a group of faces, which simplifies the creation process and supports the propagation of geometric changes to line location and reference faces.
Tip #3 Almost any sketch will require a connection to existing geometries in the file. As only the coordinate system point is given by default, others must be added using Add Reference. Add Reference will pick part edges, many points, and even datum entities like planes and coordinate systems. All of these get projected into the current sketch plane. An extra click in the filter tool will add the Faces selection option. Using Add Reference on an entire face will bring all its internal and external loops into the sketch at once, which is a faster way to get many references rather than picking them one at a time.
The face selection filter also works with the Add Geometry tool. Add Geometry by the entire face is the best option for creating a sketch that duplicates the edges of an existing shape.
Tip #4 The data and knowledge from a Cimatron EDM project can be output in many different ways. Often, electrode dimensions are displayed on drawings or sent directly to the EDM machine. Another way of providing useful information is the Electrode Report. Creating the Electrode Report is done with a right mouse click in the electrode tree. From the report screen you have control over four areas that will be output as an Excel document for easy printing.
The top area is a section for the job number and general comments. The second area is for describing the work piece to be burnt. The third area provides information about the electrodes. The last area shows the location and burn dimensions for each electrode. This is a lot of information for one page, sometimes even too much information. There are ways to customize the Electrode Report to include just the information you need.
In each area, you can right click the mouse and select the columns shown in the report. When you close and save the report, it will become the default style for future reports you create. Another option accessible with a right mouse click is to output information for just a single electrode or electrode location, which will produce a significantly shorter report.
Recorded Tooling Tips Webinars training To view previously recorded Tooling Tips webinars, using your user name and password, log into the support section of the Cimatron website. The available videos are listed under Tooling Tips Videos found on the lower left hand side. Do You Have a Tip to Share? share Your tip will be reviewed by the Cimatron technical team; if published, you will earn the recognition of your fellow toolmakers. Submit your tooling tip here.
Contact Information email: snipped-for-privacy@cimatrontech.com phone: (877) 596-9700 web:
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Introducing Injection Simulation Flow Analysis Join us for a Webinar on April 22 Greetings!
We are happy to announce that CimatronE now features plastic flow analysis capabilities. The new capabilities are available in CimatronE
9 SP2 through integration with a proven product called Moldex3D. It offers an integrated tool inside of Cimatron E for fast and accurate flow analysis with a wide range of material types, suppliers and grades. This product also can generate full reports with animation to pass along to your customers.Moldex3D is an injection simulation software developed by CoreTech System. The Moldex3D analysis tool displays a full 3D visualization of the injectcion molding process, providing the inner temperature and pressure of the cavity. CimatronE users will be able to evaluate the Melt Front Time, Air Trap, Weld Line, Gate Contribution, Pressure Drop, Temperature, Cooling Time, Material 3D Orientation, Filling- Animation, Filling-XY Curve Animation, and XY-Injection Pressure.
Agenda & Speaker
Attend this free introductory webinar and learn how the advanced 3D flow analysis, now available to CimatronE customers, will help you maintain high standards and stay ahead of the competition.
Speaker: John Barnes Application Engineer Cimatron Technologies, Inc.
Date and Time
Moldex3D
Date: Thursday, April 22, 2010 Time: 2:00 PM EDT Duration: 1 Hour Place: At your desktop (over the web) Register for this Event NOW! Cimatron
26800 Meadowbrook Suite 113 Novi, Michigan 48377 Phone: (248) 596-9700 Email: snipped-for-privacy@cimatrontech.com Web:
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Last Chance to Register: Introducing Injection Simulation Flow Analysis Webinar Introducing Injection Simulation Flow Analysis Join us for a Webinar on April 22 Greetings!
We are happy to announce that CimatronE now features plastic flow analysis capabilities. The new capabilities are available in CimatronE
9 SP2 through integration with a proven product called Moldex3D. It offers an integrated tool inside of Cimatron E for fast and accurate flow analysis with a wide range of material types, suppliers and grades. This product also can generate full reports with animation to pass along to your customers.Moldex3D is an injection simulation software developed by CoreTech System. The Moldex3D analysis tool displays a full 3D visualization of the injectcion molding process, providing the inner temperature and pressure of the cavity. CimatronE users will be able to evaluate the Melt Front Time, Air Trap, Weld Line, Gate Contribution, Pressure Drop, Temperature, Cooling Time, Material 3D Orientation, Filling- Animation, Filling-XY Curve Animation, and XY-Injection Pressure.
Agenda & Speaker
Attend this free introductory webinar and learn how the advanced 3D flow analysis, now available to CimatronE customers, will help you maintain high standards and stay ahead of the competition.
Note - if you have already registered for this event, there is no need to re-register.
Speaker: John Barnes Application Engineer Cimatron Technologies, Inc.
Date and Time
Moldex3D
Date: Thursday, April 22, 2010 Time: 2:00 PM EDT Duration: 1 Hour Place: At your desktop (over the web) Register for this Event NOW! Cimatron
26800 Meadowbrook Suite 113 Novi, Michigan 48377 Phone: (248) 596-9700 Email: snipped-for-privacy@cimatrontech.com Web:
Pioneering Solution for Micro Milling and Manufacturing CimatronE Micro Milling
Free Online Product Demonstration: Thursday, April 29, 2010
Micro Manufacturing
"Our software solution - developed in collaboration with leading cutting tools and machine manufacturers - answers the increasing need to cost-effectively manufacture high precision miniature components in large quantities for such demanding industries as medical, cellular and optics manufacturing. "
- Danny Haran, President and CEO, Cimatron Ltd.
Greetings!
More and more industries (medical, optics, computer components, etc.) depend on the ability to cost-effectively manufacture very small, high- precision parts and molds.
Cimatron has leveraged over two decades of tooling expertise, and the know-how of best-of-breed NC applications, to introduce a first-of-its- kind Micro Milling application that scales jobs to the micro environment - while ensuring the superior surface accuracy and quality that you require.
With Cimatron's Micro Milling application, you can:
Sounds too good to be true?
Join this web seminar and product demonstration and see for yourself the Cimatron difference!
EVENT INFO
April 29, 2010
2:00PM-3:00PM EDTOVER THE WEB
REGISTER TO ATTEND
May, 2010 Cimatron Tooling Tips! Greetings!
Welcome to Cimatron Tooling Tips! This is a monthly email with information that will help you optimize your Cimatron products.
May Tooling Tips Webinar computer hardware Join us on Wednesday, May 26th, for our monthly Tooling Tips webinar designed to help you get the ultimate performance out of your Cimatron software. Start saving time and increasing productivity by attending this webinar.
Topic: GPP2 Post
Note - if you have already registered, there is no need to re- register. Register now. Tips & Tricks by the Cimatron Support Staff
Tip #1 The Cut Manager presents new options for Add operations, providing complete control over how the design is affected by adding the new component. Cut Manager lists the components that are in contact with the added component. The checkbox next to each component indicate whether it is going to be cut by the new part cutting object (according to the existing cutting rule) and are checked accordingly. The user may manually change the cut analysis results: checking the box will force a cut into a part that may otherwise/originally be an open solid, and un-checking the box will prevent needless cuts in plates that may already be cleared.
Tip #2 Adding components to an assembly by placing them on a face creates a sketch in Cimatron E9. The sketch is an assembly-level feature, holding the dimensions or snap points where components are placed. On occasion, there may be a need to place additional components in the assembly using the same exact X and Y coordinates as a previously added component. In such cases, don't bother hunting for the sketch in the assembly tree. Instead, just right-click the mouse, and select Pick Reference Component. Then select any one of the previously added parts, and the new component will be placed in the same location. What's more, components added using this method can still be individually adjusted. Each snap point has a break option to allow moving it away from the point.
Tip #3 Cimatron has long had the Quick Split function to help divide up plastic parts into sides to be molded. Quick Split organizes the faces from a part into groups. It also organizes the shutoff surfaces built out from the parting lines. It's good to understand the differences between these Part and Parting surfaces. Any part surface will be exported into a single mold component. Parting are steel shutoff surfaces, and therefore must be identical in the two mold components. That's the reason they are illustrated as two faces during the Quick Split animation, and why you must pick two groups when assigning the parting attribute. Part faces and parting faces each have their own tool to distribute them into the mold cavities. Part faces use Export to Part. It can simultaneously create multiple new parts in assembly. Parting faces use Export Parting Faces. This function incorporates a cut of the work piece along with the transfer of shape.
Tip #4 Cimatron's E9.0 non-uniform scaling can now scale by bounding box. This eliminates the need for you to calculate the scaling ratios. The system creates a bounding box around the part and displays the dimensions of the original box. To the left is the area where you enter the new XYZ lengths that you want the part scaled to.
Recorded Tooling Tips Webinars training To view previously recorded Tooling Tips webinars, using your user name and password, log into the support section of the Cimatron website. The available videos are listed under Tooling Tips Videos found on the lower left hand side. Do You Have a Tip to Share? share Your tip will be reviewed by the Cimatron technical team; if published, you will earn the recognition of your fellow toolmakers. Submit your tooling tip here.
Contact Information email: snipped-for-privacy@cimatrontech.com phone: (877) 596-9700 web:
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