Hardfacing a dredging pump part against sand wear

Oct 11, 2026 Last reply: 3 hours ago 4 Replies
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When this piece is in service it sits on a large dredging pump and sends methane gas away through a small chute. That gas comes out of dredging river and sea beds, and the hardfaced zones take a beating from mixed, pressured water and sand. The maker has laid a protective weld layer over exactly those zones.



The job took around 2.5 days in total. Old material was gouged off and the area built back up before the new runs went down. For the spots that are hard to reach, Lincoln Wearshield 420 rods were used, while the outside surfaces got Lastek wire. The beads follow diagonal, vertical and horizontal patterns, with dense overlapping and parallel lines across the surface, and the top edge of the curved section carries several built-up layers. The heat has tinted the metal blue and gold in places, which looks great.



What stands out to me is the layout itself. The design has been improved over years by watching which areas wear the most, and the current pattern was judged the best way so far. The switch away from Lastek 2400 rods also seems sensible in my view, since those rods took too long on a piece of this size, and the new wire from a local supplier reportedly runs nicely without cracking.



One thing still open: the exact Lastek wire number is thought to be 238, but the maker is not certain and it needs checking. And the real verdict waits until the part returns after months of sand wear to see how the new wire holds up.


Curious about the prep here. Did the maker mention how the old worn material was dealt with before the new layer went on, and whether anything was rebuilt underneath first? That stage always seems like the make-or-break part of a hardfacing job to me.

The move away from the Lastek 2400 rods looks like a smart trade to me. Those rods were simply too slow on a piece this size, and the new local wire apparently runs cleanly with no cracking. Losing the familiar rod number in exchange for a faster, crack-free weld seems like a good deal, as long as the wear results match.

One concrete suggestion: once the wire number is confirmed, the maker could label the spool and keep a note of it alongside the pump part. Since the number is only guessed at 238 right now, and the design has been tuned over years of watching wear areas, having a clear record would make reordering and repeating this exact layout much easier next time.

The maker did cover that. The older material was gouged off and the area was then built back up before the new hardfacing went down. The whole job came to roughly 2.5 days, with the Lincoln Wearshield 420 rods used in the hard-to-reach areas and the Lastek wire on the outside surfaces.

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