--Long story short: I went looking for wire I could bend into shapes for an artsy-fartsy project. I settled on 1/8" dia aluminum welding rod. It takes 5 rods to do one wire frame and I decided the best way to attach one to the other would be to overlap them a bit and weld the intersection. Well it wasn't easy, but I figured out a method that sort of worked most of the time. Using my Econotig I found (after much trial and error) that I could crank it down to a little more than zero power; maybe 4% and, by repeatedly stomping and releasing the pedal, get to a point where I could do a tiny fusion weld. I then marched down the intersection with repeated stomp-and-release, to avoid getting the wire too hot. --Sooo there's *got* to be a better way, yes? Would a welder with a programmable pulser do the trick? I'm thinkin/ it's finally time to upgrade to a machine that can finesse this sort of thing a little better...
- posted
18 years ago