Getting More First Minutes Out of A Flap Disc

May 11, 2022 Last reply: 2 years ago 25 Replies

The Osborn Dronco 4.5" (115mm) ones I have use the standard 7/8" (22.23mm) angle grinder mounting and are rated at 11,000 RPM max so suitable for use on my 4.5" Bosch grinder. The only minor issue I find is due to the depth of the fleece when new it makes it harder to get the pin spanner on the nut but I can live with that. The Dronco part number is 6700 001 100. None of the other discs of this type I've seen advertised had a max speed anywhere near 11k RPM so would have been unsafe in use.

The Osborn Dronco 4.5" (115mm) ones I have use the standard 7/8" (22.23mm) angle grinder mounting and are rated at 11,000 RPM max so suitable for use on my 4.5" Bosch grinder. The only minor issue I find is due to the depth of the fleece when new it makes it harder to get the pin spanner on the nut but I can live with that. The Dronco part number is 6700 001 100. None of the other discs of this type I've seen advertised had a max speed anywhere near 11k RPM so would have been unsafe in use.

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What I called 2" scouring pads appear to be a denser, fine-textured variant on fleece abrasive wheels.

I tried a couple methods of dressing the flap disc. It would improve slightly but not for very long. 5 seconds of work maybe. I already have the flap disc so I figured I'd see if I could improve their usefulness first before trying anything else.

These are 60 grit Zirconia discs, but results were similar with Aluminum oxide flap discs as well.

But I haven't seen them as angle grinder wheels.

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You have to know the right incantation to invoke Internet magic. "Deburring disc" returns this:

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You must be fun to be around. Is it REALLY that difficult to recommend a good quality disc for the guy?? You need to know what he uses now to offer a suggestion?? Obviously, whatever he is using it isn't lasting very long, so I doubt it's a 3M or SAIT flap wheel...

I have the exact same issue, the edge wears down and the disc stops working. The new material never exposes itself. I've sat down with thin, sharp shears and cut off the old to expose some newer material. I hate tossing away a 4$ item after such a short use...

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