I picked up an old rawhide-faced mallet recently. In the same lot came a box with replacement faces. The old ones were mushroomed beyond belief. I removed the old faces and immediately realized the new mallet faces (a strip of rawhide spiral-wound, glued and stapled) were too large in the mounting area. The hammer head clamp sides needed an OD about 1/4" smaller than the actual hammer face OD, if you understand what I mean. So I had to figure out how to "turn a shoulder" on a rawhide hammer head spiral. I slit the rawhide with a hacksaw, then nipped it off with wirecutters, then sanded it to size on the disc sander, which was STIN-KEY. Made me think there has to be a better way! Any old timers around who still know the right way to do this? My way worked, but it took way too long and stunk up my shop something terrible.
GWE