I am shortening the mast on a walk behind forklift. I have cut the metal to size and now need to weld the pieces back together. The steel is basically H-Bean and is about 1/2" thick.
Which welding rod and size would be the best to use on this and approximate amperage setting to start. I have a 200 Amp AC/DC arc welder.
Thank you Tom
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E
Ernie Leimkuhler
V-groove your joints.
1/8" 7018 running between 120 and 130 amps. DC Electrode Positive.
T
Thomas Csibor
Thanks Ernie,
I will go and get some 7018 tomorrow and give it a go. I appreciate the help.
Tom
D
Doobie
It is a good idea to get any moisture out of those rods before using them....especially on something as critical as a mast...put them in the oven at 350 degrees for a few hours (most procedures actuallly call for a minimim
12 hours). The low hydrogen coating is susceptible to moisture.. buy the E7018 H4R if you can....the H4R stands for moisture resistance.
Doobie
D
dogalone
quick question: though have not seen in print otherwise, when you put 'em in the 350° oven for an hour or so does it have to be an electric one? blue flame from propane/gas have residual H² to ineffectualize the bake?? thnx,
J
John Noon
The backing of electrodes should be done in an electric oven from what I remember, now to actually find the reference could take a few minutes.
just for fun I checked the CSA W59, which is similar to the AWS codes for electrode use and rebaking.
Basic electrodes shall be stored at a temperature of at least 120C.
Immediately after opening hermetically sealed container condition electrodes for a minimum of 1 hour between 370C and 430C. This also applies to reconditioning the electrodes after removal from the storage oven for 4 hours. This is to be done in a drying oven designed for electrodes.
I thought the rebake time was longer for 7018 electrodes was longer but this was the only reference I had on hand.
With the temperature range mentioned above I imagine it would be easiest to use an electric oven, the vapours from gas combustion could prove troublesome. This is something that would make an interesting experiment. Too bad I don't have access to the school labs anymore.
I think I will pass this along to the college, the head instructor is always looking for experiments that the class can carry out.
John
R
R. Duncan
Here is link that gives correct welding rod storage and drying tempratures and times.
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T
Thomas Csibor
Well, got the job done with the rod and settings suggested - thank you. Another thing I learned doing this project. Out of position welding is still not fun :-))
Tom
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