I have a file with a spline cut in it, it looks like a half of an ellipse. I'm using a Prototrak. When I save a DXF and use it to generate the toolpath, I get a series of lines instead of a smooth curve when I cut the metal. Does anyone know how to get a smooth curve like what is in the part file?
dxf doesn't recognize spline entities; your spline has to broken into approximate arcs, a smooth result being the product of manipulating your cad to match the shape of the spline. it sux, and it looks like hell but that's the reality of it.
I use to do this all the time with AutoCRAP files and DP Technologies Esprit X. In DP Technologies Esprit X it was called the LCA function. It converted lots of tiny lines to arcs so you got a smoother cut and the wire EDM didn't jerk.
What CAM software do you have or is all you have the ability to lay down toolpath on a .dxf with the Prototrak?
Be careful that you don't simplify the spline too much as what you are doing is an interpolation using arcs to replace the lines. If you go too far your part might no longer be in tolerance.
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