5-inch freestyle quad running hand-soldered lithium-ion packs

Oct 20, 2026 Last reply: 43 seconds ago 4 Replies
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There is something satisfying about a 5-inch freestyle quad that flies on lithium-ion packs instead of the usual lipos, and this one does exactly that. Built for light freestyle, it was taken outside for a flight test, and the maker reports that it rips.



The pack work is what stands out to me. Rather than relying on a spot welder, the maker joins cells with tinned copper braid that is soldered in place, using 5mm wide braid on 18650s and 10mm on 21700 packs, with the braid roughly 1mm thick. The packs are DIY, in 6s1p and 6s2p layouts with Reliance RS50 cells, and Ampace JP30 cells are also in use across these builds.



The current figures make a strong case on their own. The RS50 cells can pump out 180 amps in a burst, while the JP30 cells are rated at 34 amps continuous and can deliver a 140 amp burst for up to 5 seconds. For a 5-inch freestyle rig those numbers look generous on paper, and soldered braid seems like a clever way to build packs without extra gear.



The open question is runtime. The maker thinks a 18650 pack rated for 3,000mah that gives 10 minutes of freestyle would be a win, and that target has not been demonstrated yet. There is also a figure worth keeping in mind: a 7-inch setup with an action cam lands near 1.7kg, which gives a sense of where the weight sits with this chemistry. Whether the 10 minute goal holds up in practice is the part I would be watching with interest.


Soldering braid straight onto cell terminals is the bit I would be most careful with. How does the maker deal with the heat going into the cells while that joint is being made?

Skipping a spot welder and soldering tinned copper braid directly is a clever choice in my view. The widths scale neatly with cell size too, 5mm for 18650s against 10mm for 21700s. The trade-off is that soldering demands more care than welding, though with roughly 1mm of copper the current path should not be a bottleneck.

If the maker wants to chase that 10 minute target, a 6s2p RS50 pack seems like the variant to try. With 180 amps of burst headroom there is plenty of margin for hard freestyle, and the extra parallel cell adds capacity. Proving the runtime claim on the 5-inch would make a strong case for lithium-ion.

The maker has actually addressed this. The key, as described, is getting in and out quickly with the heat and staying precise, and getting the braid to sit properly in the solder pool apparently takes a bit of knack to pull off consistently.

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