Been trying to finish some 3/8 holes in mild steel plate for dowel pins and the reamer is fighting me bad. Drilled the pilot hole, went to ream it, and the thing squealed, grabbed, and yanked the part right up against the cutter. Left this ugly spiral tear all down one side of the hole and the finish is garbage now. Second hole did the same thing but not as bad.
I thought I left enough material for it to clean up but now I'm second guessing myself. Too much stock left, too little, wrong speed, dull tool? It's a straight flute reamer, nothing fancy, and I was running slow with cutting oil. Or at least I thought it was slow.
Is there some trick to feeding these things evenly by hand, or is machine reaming just way more forgiving? Wondering if I should just buy the next size up and bore it out instead, but I'd rather figure out what I'm doing wrong first since I've got a bunch more of these to do.