Punch Pressing cost

Given: you have to mass produce 2"x2" somewhat irregular plate out of 3/32" thick steel or stainless steel with four holes - 3/16" in diameter

Is the Punch Press the lowest cost option for this kind of job? How much should I expect to pay for tooling and dies? Is there any other setup expenses with Punch Press?

Is going for thicker aluminum instead of 3/32" thick steel is a better option in any way?

Thanks, Alex

Reply to
Alex
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Also I consider using a rigid plastic like ABS or PVC about 3/16" thick. How does the plastic stamping or punching compare to metal punching/stamping in terms of price?

Any other suggestions are welcome.

Thanks, Alex

Reply to
Alex

Punching is the fastest way to make a hole especially in large quantities. Steel is easy to work with. IF you are doing large quantities. You don't state tolerances on the dimensions. You can buy a roll of material already slit to size and make a simple die to punch and cut the piece. The minimum size of the press you need is determined by the total circumference of the holes and lengths of other cuts x the thickness of the metal x the shear modulus of the material. At sixty strokes per minute (slow) you could make about 30,000 pieces in a day, not including setup times and changing rolls. The pieces should run about .04 a piece plus the cost of the die, material and setup charge.

John

Reply to
john

ARE YOU SURE OF THE THICKNESS? .093 IS PRETTY STRONG .A PROGRESSIVE DIE WILL RUN ABOUT $2200.00 WITH A BLANKING HOLE. THATS 4 PUNCHES AND A BLANK OUT AND SCRAP CHOP. COIL STOCK IS ABOUT $.35 /LB STAINLESS IS LOTS MORE ELLIOTT

Reply to
elliott

If you only need a few sheets worth of parts, i.e., several thousand, use of a lasercutting service deserves investigation.

-Mike-

Reply to
Mike Halloran

Make that shear strength of the material not shear modulus.

Reply to
Jeff Finlayson

You might also consider a cnc turret punch press that can be programmed to use an assortment of standard punches to creat a wide variety of profiles. No dedicated tooling required.

Reply to
D.Miller

Not many shops are going to want to run such a job on their CNC presses. That particular choice of steel/gage is going to be very hard on them. I'd opt for lasercutting myself if medium quantities are needed.

Reply to
Anthony Garcia

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