Angle grinder speed reduction

I like using Shur-brite abrasive hook-and-loop pads for steel surface
prep. The problem is that they should not be used above 10,000 rpm and
all I have is 11,000 rpm grinders. At that speed even a slight
unbalance of the pad causes vibration and worse, the abrasive burns
and leaves marks.
Before I do the obvious and invest in a variable speed grinder I was
wondering if anyone tried to use one of the "router speed controls" to
reduce a grinder speed. Like one of these:
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I see problems with this solution but I wonder if anyone actually
tried this and what the result was.
Michael Koblic,
Campbell River, BC
Reply to
mkoblic
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It works just fine with no harm to either the grinder or the speed control. I used just that setup to clean the tiles on my pool for years. The speed will bog down as the load increases but so will the router. Art
Reply to
Artemus
This should work fine as long as the angle grinder uses a universal (brush type) motor. And the grinder draws no more than 15A.
Not with an angle grinder. But it works fine for other universal motors.
Reply to
Paul Hovnanian P.E.
Could also use a variac.
Reply to
Existential Angst
The problem as I understand it is that a series wound universal brush motor does not produce a back emf that can be usefully interpreted electronically and so unlike with a PM brush motor where I/R comp can be used for speed regulation, a universal brush motor is still very likely going to overspeed, and then bog down when a load is put to it.
That said, at least he will be able to limit his free-wheel rpm down to something that more reasonably suits his application.
Reply to
PrecisionmachinisT
True. Although the torque with the variac is lower at all but full rpm's vs the SCR speed controller circuit. Art
Reply to
Artemus
I used a variac to slow down the drill I used to mix the mortar when I did the tile job in my bathroom (you don't want to mix the mortar too fast or it gets air bubbles). The drill would definitely slow down when I put the paddle in the mortar mix, so I had to adjust the variac to give a no load speed a bit higher than what I needed as a working speed, which worked out fine.
Jon
Reply to
Jon Danniken
Thanks everyone for their replies. I ended up with a Makita variable speed grinder. I hope it will be worth the extra $$$.
Michael Koblic, Campbell River, BC
Reply to
mkoblic
I've had good luck driving universal-wound motors with a fullwave rectifier bridge driven by a variac. Universal motors prefer DC.
Joe Gwinn
Reply to
Joseph Gwinn

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