We covered like topic before - buck/boost. Just need to "buck" - reduce voltage from 18V to 12V In your opinions - small fitment going into battery "shoe" of 12V tool adapting to fitting an 18V battery pack and having the "buck" volts-to-amps trade - is viable? They exist and are offered - eg. on Alibaba.
Want an SDS drill small enough to carry in a shoulder-bag through a mine
- but use existing 18V batteries - not expensive option of starting stock of 12V batteries. For drilling holes - 10mm or 14mm for "feathers" - rock-splitting wedges. Into hard granite - so needs a "serious" hammer-action drill.
Maybe have to get 18V drill. Helpful advice this morning - for same voltage - 18V to 18V - has straight-through couplings going eg. DeWalt to Makita. So can choose smallest neatest 18V tool.
Thanks in advance, Rich Smith
---------------------------- Viable - yes, easy - perhaps not. That's the sort of thing I do. An adapter to plug into to the 12V tool could be made from a dead battery pack, though you have to strip the batteries out while keeping the retaining latch, and the contacts may depend on the cells (or waxed dowels) to stay in place. Flexible silicone-insulated wire is very helpful to reduce strain on unintended solder connections. The straight oval Makita packs unlatch to disassemble.
Then you can measure the stall current of the motor and select a converter that can handle it. In my experience the cheap import voltage converters aren't too hard to fry from an overload and their max current rating is only with external fan cooling. Be sure to fuse the wiring.
Unless I carve a connector holder on the milling machine my DIY battery pack connectors are thin strips of copper or brass jammed into the slots, since the packs don't usually reversibly disassemble to allow soldering internally. Nickel strips sold as weld-on tabs for replacement battery cells might survive dampness better. The charger contacts could be wired to bring out power from a plugged-in battery though that might be too awkward and vulnerable down in the mine.
I mark the battery terminals with red (+) and black (-) nail polish to avoid accidents. Asking a female clerk for help finding it can be an adventure.
The simpler approach may be to make a corded portable battery pack from a
12V, 18A AGM or LiFeP04 enclosed in a waterproof (?) plastic ammo box, and parallel the tool's battery contacts with a pigtail power cord. Anderson or Powerpole PP45 connectors work well to interconnect DC power because they are non-gendered and insulated on both sides when unplugged. Plug and socket connectors aren't meant to safely pass power in both directions, to charge and discharge the battery. For wet locations MC4 connectors for solar panels are waterproof when connected, and safe to handle when unplugged.
If you are converting from old dead NiCads to currently available NiMH packs, the old charger may or may not damage them by overcharging. I bought a cheap compatible Vinida charger for my converted DeWalt.
Good Luck!