Do everything on a drill press or mill or lathe .... at least thats the first thought that comes to mind ..
But remember the rule , if the work is light wt , it moves on an x-y table , if its hvy , the head moves over the work . Alum is fun to work if its hardened . Horiz mill ? Expensive ! Make ur own It has a combo R8 and the std bar ,but removable ..
Its so rigid , you dont get into trouble like you do trying to make the D'P' work sideways like a mill do .
im just complaining ....,
Next thing id like to try is poor mans grinding , with a cheap bench gndr and a table with the wheel poking thru and adjustments all axises . Bet i could raise some eyebrows .... A spare table is trued on the work table , then swapped , repeat the truing on other table .
I just got 4 Taiwan Keyless chucks and arbors and cheap R8 collets from ENCO , so the rest i'll make using a cars AC clutch ( 6908 dble ball bearings ) .... VXB sells 6908 for $7.50 , but i had to return $600 in bearings to them . Junk , they grind when you turn them in fingers . I wont ever buy from them again , i'll get BB from Fastenal , i have 400 from them allready , good quality ...
BTW ... HF stuff is not getting better , i'm looking at Bosch , Porter Cable . I had big trouble with HF band saw ....