OT: woodworking adhesives

I'm not a fan of woodworking but I need to make a lensboard for an old camera. It need to be about 9" square and about a 1/4" thick.

It must be as flat as possible and I was thinking about bonding two sheets of 1/8" plywood from an aircraft supply place with a 90 degree twist between the sheets to try to minimize and of the warpage the sheets already have. They're always an odd number of layers anyways.

It seems they make the stuff with some sort of epoxy to start with, and there seem to be a variety of similar adhesives such as a powder you mix with water that has a poor shelf life and then the standard two part epoxies where you throw most of it away when you're done.

Any favorites here that people use that are not affected by moisture and come in really small quantities? 100 sq inches of coverage is all that's needed.

I'm open to bonding the sheets with heat+pressure if there's some type of spiffy thermoset adhesive out there that comes in really small quantities.

Reply to
Cydrome Leader
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I want as flat as I can get for using wood. I realize the rest of the camera is wood and has tons of slop, but any extra parts being crooked doesn't help at all. I realize it's possible to cut a square out of some scrap wood and reach for a hole saw and call it a day, but that's just crappy work and won't be centered properly.

It seems the aircraft plywood is usually birch and they'll chop it down to sizes UPS can handle.

Rebuild some sort of Ansco 8x10 studio camera from a dumpster. It has a packard shutter so I'll be able to use barrel lenses on it. The bellows have some holes, but it really doesn't matter. You just throw a darkcloth over the whole thing as long as you're not ouside in the sun.

Reply to
Cydrome Leader

Is there a cardboard box factory in your area? The use expensive cabinet grade 1/2" plywood to make their dies, and usually have some scraps laying around. The stuff was $75 for a 4' x 6' sheet back in the '80s.

Reply to
Michael A. Terrell

Why not use 1/4 thick plywood to start? c.17$us

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or out of 1/4 aluminum possibly with an engine turn finish?

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or buy a lensboard

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this may also be helpful

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Reply to
F. George McDuffee

Would Titebond III not do the job?

Michael Koblic, Campbell River, BC

Reply to
mkoblic

Complete overkill on the adhesives front--plain ol' yellow carpenters' glue is stronger than the wood. Just clamp in a veneer press-like rig to get pressure over the surface area.

Reply to
dpb

Either Titebond II or III would work just fine. Both come in small bottles.

Reply to
Larry Jaques

I'm doubting that any of that wood is completely flat, so you'd have to layer it up yourself somehow.

Not authentic, although bonding some wood to a metal plate would allow for a flat mount AND proper look.

The original guy died, the people running it now are a joke.

There's not too much of a chance finding the right size board with the right size hole that's not going to take as much work to fix a it would to build.

these are for shutters with standard sizes. This camera has a shutter which is separate from the lense and mounts inside the camera.

Metal lensboards are easy to come by, the wooden stuff is all random sized.

Reply to
Cydrome Leader

In junior high school wood shop we punks learned how to plane wood flat by hand to within a few thousandths of an inch. The test was to hold a straightedge against the wood and see where light bled through.

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jsw

Reply to
Jim Wilkins

Can you suggest any types woods to make a square about 9" across and 1/4" thick with an approximately 3" hole in the middle holding a several pound lense that will not bow or sag or just warp on its own?

I'm not trying to throw down here- it's a serious question.

Reply to
Cydrome Leader

Can't you use the tilt to correct it? This is the rule you need to follow with the camera's adjustments:

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If it warps you can turn it over or make another. For stressed parts like door frames and cabinetry I like red oak, usually cut from the rejected wide planks from my sawmill. White oak may be better but the only one on my property is healthy.

Wood thickness planers may not feed small pieces properly. If you intend to have a store-bought piece or old drawer front thinned, check before you cut it to size. jsw

Reply to
Jim Wilkins

snipped-for-privacy@rahul.net (Edward A. Falk) fired this volley in news:lafgno$4kc$3 @blue-new.rahul.net:

Really? Just like three non-flat flitches of veneer can't be glued into one flat piece of plywood?

Poplar was "poplar" with camera case makers.

Of all the cameras I've had with wooden components, if something was prone to warp, it usually was heavily painted all over, then laminated with fabric (heavily glued), and painted again over that.

Lloyd

Reply to
Lloyd E. Sponenburgh

It's available in other thickness. I suggested a place he could see the stuff.

Reply to
Michael A. Terrell

If I was in your situation I would look online for the stiffness and tensile strength of various woods. I bet they all are pretty much the same as far as stiffness goes. On the other hand tensile strength must differ quite a bit. Anyway, I would get the veneers available of the wood with the highest tensile strength and glue 'em up in a press with good ole Titebond. Eric

Reply to
etpm

I can't understand your problems. I've seen a number of portrait cameras still used in photo studios that had varnished wood lens boards, apparently made from plain wood - i,e, not plywood.

At least one site discusses building view cameras

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which lists several more sites:Doug Bardell

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Jon Grepstad
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Rayment Kirby
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Rudolf Mittelmann
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Mikko Oksalahti
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James Vail (the Internet Archive)
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And at least two discussion groups

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It doesn't seem to be "rocket science".

Reply to
John B.

I assume the 1/4" comes from what fits the front standard but the rest of your problem can be solved by gluing braces on the back, or front for that matter of the board.

By the way, a 1:6.8 X 90 mm lens mounted in a Copal shutter and installed on an aluminum 4 x 5 lens board weighs 600 grams.

There is even a site that discusses making lens boards

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Reply to
John B.

Nine inches? I'd avoid solid wood and use either termite barf (I hate to say that, but MDF -is- stable) or a hardwood plywood. The plywood is your best bet to prevent warpage. DO finish it with a waterproof finish on both sides, and on all edges which aren't glued. Try some Baltic birch or other hardwood cabinetmaker's ply. Some of the new architectural plywoods have a stainless or aluminum center ply, and those would be excellent as well. Cha Freakin' Ching, though.

Reply to
Larry Jaques

Or -- I have seen and used view cameras with wooden lens boards where the board is a lot thicker than the mounting edges, and the edges were routed down in thickness to fit the guides and sliding clamps, with the extra thickness projecting into the bellows. (Say a 3/8" board with a 1/4" edge to fit the clamps.) This would let you use a thicker wood for greater rigidity and freedom from warping.)

I would simply look for a wood known to be relatively free from warping (and of course well seasoned beforehand). Perhaps some flavor of maple would do.

You can read about the characteristics of various woods here:

Apparently he has a behind-the-lens shutter. Not sure how *far* behind, but it appears to not part of the lens board.

Good luck, DoN.

Reply to
DoN. Nichols

Actually the stiffness ranges over a factor of two.

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The Southern Yellow Pine (SYP) chosen for pressure treating is about as good as anything. I found some that wasn't pressure treated to make insulated door and window insert frames.

Reply to
Jim Wilkins

If you need a very moisture stable strong glue, there is gorilla glue, a polyurethane foam based adhesive, but clamp the bejesus out of it, and when they state in the directions to moisten the wood beforehand, they aren't kidding.

For plywood, go to a hobby shop, ask for the model airplane plywood. Very thin sheets of veneer, very strong.

FWIW, my view camera has held it's lens stable and flat for nearly a hundred years with a 1/4" birch board. Keep it simple. There are no lasers involved. Wood will look good, be period correct, function well, and look good.

Reply to
mechanist

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