Spindle lubricant and speed questions

Apr 14, 2008 6 Replies

I'm building a tubing and pipe notcher that uses a roughing end mill. It's mostly a "can I do it" kind of project and I'm designing it as I go. I've built a spindle for it using tapered roller bearings and races, much like front wheel bearings on a car and now I'm trying to decide how best to lubricate them. Should I pack them with grease like on a car? Or perhaps white lithium grease? Or should I just use a lighter oil? I've built it in such a way that they will have seals at each end and I could use the center of the unit as a reservoir to hold motor oil or something similar but I don't know which would be better. Any suggestions?



If it works as hoped it'll end up in a friends shop and his workers will not be gentle with it and I doubt they'd ever think about checking oil levels, etc. so I need it to be as maintenance free and idiot proof as possible.



Also, assuming I'll usually be using a 1.5" mill but planned it so that different sizes up to 2" can be used for different sized tubing what would you recommend for a fixed spindle speed? Best Regards, Keith Marshall snipped-for-privacy@progressivelogic.com



"I'm not grown up enough to be so old!"


I "invented" (independently of countless others, I'm sure) that technique about 30 years ago for notching SS tube for sailboat bow rails. I always intended to build a dedicated machine like you're planning to avoid tying up a Bridgeport, but never got to it.

Run slow with a cutter with as many teeth as you can find. We used a 6 flute for 1 x .083 tube. I'd plan on no more than 100RPM for a 2" diameter in steel. Or experiment on a BP to see what speed works best for you.

Wheel bearing grease will be more than adequate at the speed you'll be using.

I'd pack them the same as a car wheel bearing using a high quality wheel bearing grease. You could put in a zerk fitting, give it a few shots of the grease gun occasionaly. Expect to tear down, clean, and regrease every thousand operating hours.

Hav> I'm building a tubing and pipe notcher that uses a roughing end mill. It's

technique about 30 years ago for notching SS tube for sailboat bow rails. I always intended to build a dedicated machine like you're planning to avoid tying up a Bridgeport, but never got to it. >Run slow with a cutter with as many teeth as you can find. We used a 6 flute for 1 x .083 tube.>on a BP to see what speed works best for you.>different sizes up to 2" can be used for different sized tubing what would

bearing grease. You could put in a zerk fitting, give it a few shots of the grease gun occasionaly. Expect to tear down, clean, and regrease every thousand operating hours.>Having tried this, be sure you use a spiral roughing mill with fine teeth. A standard 2 or 4 flute mill is not the way to go, chatters unbelievably. Speed should be a few hundred rpm, variable speed would be nice.

Sounds pretty handy!

Best Regards, Keith Marshall snipped-for-privacy@progressivelogic.com

"I'm not grown up enough to be so old!"

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